Tab of 2020 Virtual Trade Show
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October 2020
October2020
a trend publication  Volume 17 Number 9
FF Journal logo
education
With no end in sight for COVID-19, educators are getting creative
FFJournal Virtual Trade Show 2020 logo
A three-month-long product and video demonstration showcase designed to present virtual exhibitors to fabricators, OEM/end-users, metal service centers and metal producers.
FFJournal Virtual Trade Show 2020 logo
fiber laser
folded metal
man working folding machine
metal shells
pipe cutting machine
waterjets
drag race team member
saw blade
features
Laser Technology
New 4 kW fiber laser, advanced locus beam control and dross-free cutting provide the processing power of higher wattage systems
Press Brake/ Tooling
Manufacturer supports growth, improves on-time deliveries with sustainable, electric press brake technology
Bending/ Folding
One shop brings capabilities in house offering a local solution to its clientele
Stamping/ Presses
Contract manufacturer boosts throughput, solves HSS processing problems and quotes new work with servoforming technology
Tube & Pipe
Fabricator learns to adapt fast to changing market conditions and simplify processes
Waterjet Technology
Trio of waterjets turns job shop into resource for parts and helps expand customer base
Deburring/ Finishing
Dragsters enhance performance with a variety of brush and abrasive solutions for specialized applications
Sawing/ Cutting
Solving problems is saw blade manufacturer’s specialty
features
fiber laser
Laser Technology
New 4 kW fiber laser, advanced locus beam control and dross-free cutting provide the processing power of higher wattage systems
folded metal
Press Brake/ Tooling
Manufacturer supports growth, improves on-time deliveries with sustainable, electric press brake technology
man working folding machine
Bending/ Folding
One shop brings capabilities in house offering a local solution to its clientele
metal shells
Stamping/ Presses
Contract manufacturer boosts throughput, solves HSS processing problems and quotes new work with servoforming technology
pipe cutting machine
Tube & Pipe
Fabricator learns to adapt fast to changing market conditions and simplify processes
waterjets
Waterjet Technology
Trio of waterjets turns job shop into resource for parts and helps expand customer base
drag race team member
Deburring/ Finishing
Dragsters enhance performance with a variety of brush and abrasive solutions for specialized applications
saw blade
Sawing/ Cutting
Solving problems is saw blade manufacturer’s specialty
find even more metal fabricating & forming content online
Sarah Stork with welding equipment
/customfabricator
laser cutting sheet metal
/laser
guitar capo
/sawing
Online
Features
ffjournal.net
/customfabricator
Sarah Stork is an award-winning welder and metal artist in Georgetown, Texas
ffjournal.net
/laser
Software links machines, improves quoting accuracy, and automates programming and cutting operations
ffjournal.net
/sawing
A new high-speed saw helps a guitar accessories manufacturer cut through a production backlog
at sign
youth welder
Facebook
A chain of ‘welding theme parks’ is opening in Japan
Photo: @Press
welder at work
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Good helpers take pictures #welding #arcwelding #rigwelder #pipeliner #oilpatch #thepetroleumlife
man welding
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Local man shares his passion by designing functional, artistic pieces
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@AltoonaMirrorPA
Photo: Patrick Waksmunski
Gretchen Salois Portrait

From the
Senior Editor

GRETCHEN SALOIS

SKILL SETS WANTED

I

t’s no revelation that the talent pool for the fabrication industry is waning. As fabricators retire, there are not enough bodies to fill those job openings. Automation and other technologies have evolved the type of responsibilities fabricators now have on the shop floor, but the need for actual people remains.

Educational institutions are working with industry to help teach students who will leave the class and laboratory as a wellrounded prospect, capable of operating a press brake or welding or inspecting a secure seam while also understanding the importance of being a reliable employee by showing up on time and performing as part of a team.

Guest Editorial
By Jay Gordon, The L.S. Starrett Co.
Starrett INTENSS bi-metal band saw blade with M42 high-speed steel cutting edge welded to a fatigue-resistant alloy steel backing. INTENSS blades also resist heat, abrasion and shock.
Before you cut
Guidelines to understanding material characteristics to select correct blades
A

ll materials present unique cutting challenges. Matching the right tools with the application is part of the battle. Band saws are the best option for job shops that need speed, quality and consistency. The equipment is also the most cost-effective method when it comes to cutting exotic materials. Blade choices are based on the type and size of the material being cut. Understanding material characteristics before you cut can deliver longer band saw blade life and the best production results. Some basic guidelines can help.

Face Time
BY TOM KUGLER, LASER MECHANISMS INC.
3D robots
A robot system integrator with laser experience can provide guidance and the process, tooling and automation basics can be readily understood
Tom Kugler Portrait
Tom Kugler
Q:
Can I use a robot with a laser for 3-axis cutting solutions?
A: The marriage of a fiber-delivered laser and a robot has created a powerful and economic 3D cutting system with fiber delivered and non-fiber delivered lasers. Unlike conventional 5-axis laser cutting systems, robotic systems can be one-third the cost, allow fast flow-through automation and have a larger processing envelope.

Robot payload capacity of 12 kg to 25 kg is needed to support the cutting end effector and its umbilical. The key is to have a robot with good accuracy and trepanning capability along with a cutting end-effector designed for robotic applications. An end-effector with non-contact height sensing will ensure that focus is maintained as the robot moves about its pre-programmed path with the cutting-end effector moving above the surface with a tip to part stand-off of about 1 mm to 2 mm.

Salvagnini | Technology Solutions
Visitors are greeted with the impressive glass front that reflects the tree-lined space.
New Interactive Campus
sets the stage for customers, employees and academia to share knowledge, incubate ideas and create tomorrow’s machines
A recent study—conducted by Cornell Department of Design and Environmental Analysis Professor Alan Hedge—revealed an 84 percent drop in eyestrain, headaches and blurred vision for employees in daylit work spaces. Use of natural light contributed to significant productivity gains.

Light was also a critical design element for Salvagnini America Inc. when the manufacturer broke ground in April 2019 on a new $7 million, 30,000 sq. ft. multi-purpose educational campus.

What’s Happening
Image of Yaskawa Motoman robotics
Capital Robotics and Yaskawa launch partnership
A new partnership between Capital Robotics, Atlanta, and Yaskawa Motoman, Miamisburg, Ohio, has been launched to expand the robotic welding market. The strategic collaboration with Yaskawa America, Inc., Motoman Robotics Division, also enables Capital Robotics to offer solutions for robotic welding, machine tending, material handling and other industrial robots.
Image of Yaskawa Motoman robotics
Eye on People
Dan Konrath Portrait
Dan Konrath
Manager selected for territory
Mazak Optonics Corp., Elgin, Illinois, promoted Dan Konrath from applications engineer to Southeast regional sales manager, covering nine states. Konrath has been with the company five years and owned a business for 15 years.
Paxton Shantz Portrait
Paxton Shantz
Beckhoff adds fabrication industry manager
Beckhoff USA hired Paxton Shantz as fabrication industry manager. Shantz was a regional manager for Lenze Americas, a maker of industrial automation systems. He held similar posts at B&R Industrial Automation and Advanced Motion Controls.
Education
By Gretchen Salois, senior editor
Northeast Wisconsin Technical College has reduced class sizes to mitigate COVID-19 exposure.
With no end in sight for COVID-19, educators are getting creative

A

s students gathered at campuses around the country, some schools were forced to close down in-person instruction just days into the fall term. The COVID-19 pandemic continues to force educators to rethink syllabi, including how to use remote teaching tools and software to provide students with a fulfilling experience. Educators are adjusting, postponing or attempting to combine remote methods and in-person instruction for skills that cannot be learned over a screen and a WiFi connection.

When the virus first struck, many workplaces and schools shifted to remote work/instruction. Some faculty at Ferris State University in Big Rapids, Michigan, used Zoom or Google Hangouts applications to conduct classes and communicate but that option did not always prove accommodating to all students.

HP Alloys Logo
800-472-5569 • hpalloy.com
444 Wilson St. Tipton, IN 46072
High Performance Alloys is a manufacturer and distributor of nickel and cobalt based alloys including HASTELLOY®, INCONEL®, and NITRONIC® products. Many of these materials are excellent for use in aerospace, power generation, and corrosive environments. HPA has significant stocks in a variety of alloys including but not limited to HX, 718, 625, N60, 6B and L605.
HPA offers customers quick turn around from stocks as well as production orders. Small stock orders can be shipped within 24 hours. Small quantity production orders can also be provided.

HPA also provides value added services such as tight tolerance waterjet cutting, shearing, grinding, marking, and many other services.

Image of Jet
Image of NQA HPA’s friendly and knowledgeable staff is always waiting to help you with your alloy needs.

HPA is ISO 9001:2015 Registered and DFARS compliant.

Image of NQA HPA’s friendly and knowledgeable staff is always waiting to help you with your alloy needs.

HPA is ISO 9001:2015 Registered and DFARS compliant.

Laser Technology
BY LYNN STANLEY, SENIOR EDITOR
Unique technology features allow the 4 kW VENTIS fiber laser to perform at a level usually reserved for 6 kW or 8 kW systems.
Less is
more
New 4 kW fiber laser, advanced locus beam control and dross-free cutting provide the processing power of higher wattage systems
D

uring the space race in the 1960s, Robert Gilruth, the head of the Space Task Group at Langley Research Center, asked mathematicians to look beyond the numbers. When it comes to choosing a new fiber laser, Dustin Diehl, laser division product manager for AMADA AMERICA INC., is asking manufacturers to do likewise. The metalforming equipment builder introduced the 4 kW VENTIS 3015 AJ series fiber laser to the U.S. market in January 2020. Steady sales have followed that launch.

“It’s easy to get hung up on wattages,” notes Diehl. “Customers will tell us they need a faster fiber laser to cut thicker material. We’re able to show them a machine that with just 4 kW of power can perform at a level usually reserved for 6 kW or 8 kW systems.”

special section
2020 FFJournal Virtual Trade Show
Abrasives: Gemtex
ABRASIVES
Gemtex: Flaptec- Premium zirconia and ceramic flap discs
Gemtex QR Code
Bending: Carell Corporation/Eagle Bending Machines
BENDING
Carell Corporation/Eagle Bending Machines: Parmigiani VBH Series
Carell Corporation/Eagle Bending Machines QR Code
Bending: SafanDarley North America LLC
BENDING
SafanDarley North America LLC: Minicell
SafanDarley North America LLC QR Code
Bending: Salvagnini America Inc
BENDING
Salvagnini America Inc.: P2 Lean panel bender
Salvagnini American Inc. QR Code
Bending: Trumpf Inc.
BENDING
Trumpf Inc.: TruBend 7050
Trumpf QR Code
Coil Processing: b+s group
COIL PROCESSING
b+s group: Coil Slitting Lines
b+s group QR Code
Coil Processing: The Bradbury Group Co Inc.
COIL PROCESSING
The Bradbury Group Co Inc.: Flat Trak CL Strip Evaluation System
The Bradbury Group Co Inc. QR Code
Coil Processing: Braner USA Inc.
COIL PROCESSING
Braner USA Inc.: Coil Slitting Lines
Braner USA Inc. QR Code
Coil Processing: Braner USA Inc.
COIL PROCESSING
Braner USA Inc.: Cut-to-Length and Blanking Lines
Braner USA Inc. QR Code
Coil Processing: Butech Bliss
COIL PROCESSING
Butech Bliss: Push-Pull Pickling Line
Butech Bliss QR Code
Coil Processing: Butech Bliss
COIL PROCESSING
Butech Bliss: Stretch Leveling Lines
Butech Bliss QR Code
Coil Processing: Red Bud Industries
COIL PROCESSING
Red Bud Industries: Slitting Lines
Red Bud Industries QR Code
Coil Processing: Red Bud Industries
COIL PROCESSING
Red Bud Industries: Rotary Shear
Red Bud Industries QR Code
Conveyor Systems: Mayfran International
CONVEYOR SYSTEMS
Mayfran International: Shuffle Drive Conveyor Systems
Mayfran International QR Code
Conveyor Systems: P/A Industries Inc.
CONVEYOR SYSTEMS
P/A Industries Inc.: The Electra
P/A Industries Inc. QR Code
Deburring: ARKU
DEBURRING
ARKU Inc.: EdgeBreaker 4000
ARKU Inc. QR Code
Deburring: Lissmac Corp.
DEBURRING
Lissmac Corp.: SMD 123 RE
Lissmac Corp. QR Code
Deburring: Lissmac Corp.
DEBURRING
Lissmac Corp.: SMW 123 RB/RT
Lissmac Corp. QR Code
Deburring: Mid Atlantic Global
DEBURRING
Mid Atlantic Global: FINISHLINE metal finishing machine
Mid Atlantic Global QR Code
Drilling: Hougen Manufacturing Inc.
DRILLING
DRILLING
Hougen Manufacturing Inc.: HMD904 Magnetic Drill
Hougen Manufacturing Inc. QR Code
Finishing Tools: Titan Tool Supply Inc.
FINISHING TOOLS
Titan Tool Supply Inc.: Flexible Diamond Finishing Files
Titan Tool Supply Inc. QR Code
Finishing Tools: Titan Tool Supply Inc.
FINISHING TOOLS
Titan Tool Supply Inc.: Micro Diamond and Borazon Grinding Pins
Titan Tool Supply Inc. QR Code
Grinding: Diamond Ground Products Inc.
GRINDING
Diamond Ground Products Inc.: The Piranha III
Diamond Ground Products Inc. QR Code
Grinding: Michigan Pneumatic Tool Inc.
GRINDING
Michigan Pneumatic Tool Inc.: 9500 Series Grinder
Michigan Pneumatic Tool Inc. QR Code
Grinding: Rex-Cut Abrasives
GRINDING
Rex-Cut Abrasives: Sigma Z
Rex-Cut Abrasives QR Code
Industry Search Engine: Trend Publishing Inc
INDUSTRY SEARCH ENGINE
Trend Publishing Inc.: MetalsAndMetalworkingSearch.com
Trend Publishing Inc QR Code
Inspection, Testing, & Measurement: Hitachi High-Tech America Inc.
INSPECTION, TESTING & MEASUREMENT
Hitachi High-Tech America Inc.: NEW OE750 OES metals analyzer
Hitachi High-Tech America Inc. QR Code
Inspection, Testing, & Measurement: The L.S. Starrett Company
INSPECTION, TESTING & MEASUREMENT
The L.S. Starrett Company: Electronic Digital Micrometers
The L.S. Starrett Company QR Code
Ironworker: Scotchman Industries
IRONWORKER
Scotchman Industries: 50-ton hydraulic Ironworker
Scotchman Industries QR Code
Ironworker: Sunrise Ironworkers
IRONWORKER
Sunrise Ironworkers: 50 to 185 ton Ironworkers
Sunrise Ironworkers QR Code
Laser Technology: Amada America Inc.
LASER TECHNOLOGY
Amada America Inc.: VENTIS 3015 AJ
Amada America Inc. QR Code
Laser Technology: Bystronic Inc.
LASER TECHNOLOGY
Bystronic Inc.: ByStar Fiber laser cutting system
Bystronic Inc. QR Code
Laser Technology: Cincinnati Inc.
LASER TECHNOLOGY
Cincinnati Inc.: CLX Fiber Laser Cutting System
Cincinnati Inc. QR Code
Laser Technology: Eagle Laser/Fairmont Machinery
LASER TECHNOLOGY
Eagle Laser/Fairmont Machinery: iNspire Series fiber laser
Eagle Laser/Fairmont Machinery QR Code
Laser Technology: Laguna Tools
LASER TECHNOLOGY
Laguna Tools: Laguna FC and DLP fiber laser systems
Laguna Tools QR Code
Laser Technology: Mazak Optonics Corp.
LASER TECHNOLOGY
Mazak Optonics Corp.: OPTIPLEX NEXUS FIBER
Mazak Optonics Corp. QR Code
Laser Technology: Mazak Optonics Corp.
LASER TECHNOLOGY
Mazak Optonics Corp.: FT-150 FIBER
Mazak Optonics Corp. QR Code
Laser Technology: MC Machinery Systems Inc.
LASER TECHNOLOGY
MC Machinery Systems Inc.: ASTES4 LASORTING
MC Machinery Systems Inc. QR Code
Laser Technology: Trumpf Inc.
LASER TECHNOLOGY
Trumpf Inc.: TruLaser 1030
Trumpf Inc. QR Code
Laser Technology: Trumpf Inc.
LASER TECHNOLOGY
Trumpf Inc.: TruLaser 5030
Trumpf Inc. QR Code
Material Handling: Canrack Metal Center Systems
MATERIAL HANDLING
Canrack Metal Center Systems: Sheet Order Filling – Bundle Splitter
Canrack Metal Center Systems QR Code
Material Handling: Canrack Metal Center Systems
MATERIAL HANDLING
Canrack Metal Center Systems: Orbital Wrapper Conveyor System
Canrack Metal Center Systems QR Code
Material Handling: Combilift USA
MATERIAL HANDLING
Combilift USA: C-Series multidirectional forklift
Combilift USA QR Code
Metal Fabricators: G.E. Mathis Company
METAL FABRICATORS
G.E. Mathis Company: OEM supplier of precision fabricated components
G.E. Mathis Company QR Code
Plasma: AKS Cutting Systems
PLASMA
AKS Cutting Systems: AKS robo-kut
AKS Cutting Systems QR Code
Plate & Angle Rolls: Boschert USA
PLATE & ANGLE ROLLS
Boschert USA: Picot plate roll bending machines
Boschert USA QR Code
Plate & Angle Rolls: DAVI Inc.
PLATE & ANGLE ROLLS
DAVI Inc.: Human Machine Interface
DAVI Inc. QR Code
Plate & Angle Rolls: DAVI Inc.
PLATE & ANGLE ROLLS
DAVI Inc.: iRoll-Camera
DAVI Inc. QR Code
Plate & Angle Rolls: SweBend
PLATE & ANGLE ROLLS
SweBend: Angle and Plate Bending Machines
SweBend QR Code
Press Brake/Punching Tooling: Wilson Tool International
PRESS BRAKE/PUNCHING TOOLING
Wilson Tool International: Brake Partner
Wilson Tool International QR code
Press Brake Tooling: Fab Supply Inc.
PRESS BRAKE TOOLING
Fab Supply Inc.: Rolla-V dies
Fab Supply Inc. QR Code
Press Brake Tooling: Rolleri USA LLC
PRESS BRAKE TOOLING
Rolleri USA LLC: Rolleri VARIO
Rolleri USA LLC QR Code
Press Brake Tooling: WILA USA
PRESS BRAKE TOOLING
WILA USA: American Style punches
WILA USA QR Code
Press Brake: Amada America Inc.
PRESS BRAKES
Amada America Inc.: HRB 1003 ATC
Amada America Inc. QR Code
Press Brakes: Automec Inc.
PRESS BRAKES
Automec Inc.: CoastOne
Automec Inc. QR Code
Press Brakes: MC Machinery Systems Inc.
PRESS BRAKES
MC Machinery Systems Inc.: High-capacity automatic tool changer
MC Machinery Systems Inc. QR Code
Press Brakes: SafanDarley North America LLC
PRESS BRAKES
SafanDarley North America LLC: R-Brake
SafanDarley North America LLC QR Code
Punch Press Tooling: Mate Precision Technologies
PUNCH PRESS TOOLING
Mate Precision Technologies: Forming applications
Mate Precision Technologies QR Code
Punching/Bending Solutions: Pivatec
PUNCHING/BENDING SOLUTIONS
Pivatec: Highly-automated sheet metal solutions
Pivatec QR Code
Sawing: Behringer Saws Inc.
SAWING
Behringer Saws Inc.: HBE-320/523GA miter band saw
Behringer Saws Inc. QR Code
Sawing: Brobo USA
SAWING
Brobo USA: S350D & S400B ferrous metal cutting saws
Brobo USA QR Code
Sawing: Cosen Saws
SAWING
Cosen Saws: V-2026NC vertical tilt-frame bandsaw
Cosen Saws QR Code
Sawing: Kasto Inc.
SAWING
Kasto Inc.: KASTOwin fully-automated bandsaw
Kasto Inc. QR Code
Sawing: Sawblade.com
SAWING
Sawblade.com: Q501 IC band saw blade
Sawblade.com QR Code
Sawing: Sawblade.com
SAWING
Sawblade.com: Trajan Q1400 Carbide Chop Saw
Sawblade.com QR Code
Software: Cincinnati Inc.
SOFTWARE
Cincinnati Inc.: CIberDash
Cincinnati Inc. QR Code
Software: Lantek Systems Inc.
SOFTWARE
Lantek Systems Inc.: Manufacturing Execution System
Lantek Systems Inc. QR Code
Software: Lantek Systems Inc.
SOFTWARE
Lantek Systems Inc.: Enterprise Resource Planning Solution
Lantek Systems Inc. QR Code
Software: Metamation Inc.
SOFTWARE
Metamation Inc.: Flux bending software
Metamation Inc. QR Code
Software: SigmaTEK Systems LLC
SOFTWARE
SigmaTEK Systems LLC: SigmaTEK Suite
SigmaTEK Systems LLC QR Code
Stamping/Presses: AIDA-America Corp.
STAMPING/PRESSES
AIDA-America Corp.: DSF-C1-A direct-drive gap frame servo press
AIDA-America Corp. QR Code
Stamping/Presses: AIDA-America Corp.
STAMPING/PRESSES
AIDA-America Corp.: DSF-M2 direct-drive servo presses
AIDA-America Corp. QR Code
Stamping/Presses: Beckwood Press Co.
STAMPING/PRESSES
Beckwood Press Co.: Custom Servo-Electric Presses
Beckwood Press Co. QR Code
Stamping/Presses: Nidec Press & Automation
STAMPING/PRESSES
Nidec Press & Automation: Minster GS2 Press Series
Nidec Press & Automation QR Code
Stamping/Presses: Stamtec
STAMPING/PRESSES
Stamtec: Get ahead of the curve with the latest in servo press technology
Stamtec QR Code
Stamping/Presses: Stamtec
STAMPING/PRESSES
Stamtec: Largest in-stock inventory of mechanical presses
Stamtec QR Code
Storage Solutions: Fehr Warehouse Solutions Inc.
STORAGE SOLUTIONS
Fehr Warehouse Solutions Inc.: 50 ft. Honeycomb system
Fehr Warehouse Solutions Inc. QR Code
Tool & Die Equipment: Pacesetter Systems
TOOL & DIE EQUIPMENT
Pacesetter Systems: 48 in. Heavy Duty Bolster Extensions
Pacesetter Systems QR Code
Tube & Pipe: BLM Group USA Corp.
TUBE & PIPE
BLM Group USA Corp.: Lasertube LT8.20
BLM Group USA Corp. QR Code
Tube & Pipe: HGG Profiling Equipment
TUBE & PIPE
HGG Profiling Equipment: UPC 450 Universal Profiler
HGG Profiling Equipment QR Code
Tube & Pipe: Parker Steel Company
TUBE & PIPE
Parker Steel Company: Metric Capillary Tubes
Parker Steel Company QR Code
Tube & Pipe: Parker Steel Company
TUBE & PIPE
Parker Steel Company: Metric Flat Oval Tubes
Parker Steel Company QR Code
Tube & Pipe: Parker Steel Company
TUBE & PIPE
Parker Steel Company: 4140 Alloy Round Tubes
Parker Steel Company QR Code
Tube & Pipe: Prudential Stainless & Alloys
TUBE & PIPE
Prudential Stainless & Alloys: Aluminum pipe and tube in odd-ball sizes
Prudential Stainless & Alloys QR Code
Tube & Pipe Bending: Ercolina – CML USA, Inc.
TUBE & PIPE BENDING
Ercolina – CML USA, Inc.: HB60 Hot Shot tube and pipe bender
Ercolina – CML USA, Inc. QR Code
Waterjet: Barton International
WATERJET
Barton International: Barton Abrasive Removal Tool – BART
Barton International QR Code
Waterjet: Flow International Corp.
WATERJET
Flow International Corp.: Mach 500 waterjet system
Flow International Corp. QR Code
Waterjet: Flow International Corp.
WATERJET
Flow International Corp.: SHAPE Delta Series waterjet cutting mixing tubes
Flow International Corp. QR Code
Waterjet: OMAX Corp.
WATERJET
OMAX Corp.: MAXIEM 1530 abrasive waterjet
OMAX Corp. QR Code
Welding: American Weldquip
WELDING
American Weldquip: Smoke Extraction Torches
American Weldquip QR Code
Welding: Diamond Ground Products Inc.
WELDING
Diamond Ground Products Inc.: Tri-Mix tungsten electrodes
Diamond Ground Products Inc. QR Code
Welding: John Tillman Co.
WELDING
John Tillman Co.: TIG Glove and cut resistant stick glove
John Tillman Co. QR Code
Welding: Strong Hand Tools
WELDING
Strong Hand Tools: PRO28 Welding Table
Strong Hand Tools QR Code
Welding: Strong Hand Tools
WELDING
Strong Hand Tools: Stainless Steel TIG Feeder
Strong Hand Tools QR Code
Welding: T.J. Snow Company
WELDING
T.J. Snow Company: Online resistance welding seminars
T.J. Snow Company QR Code
Workcell: Trumpf Inc.
WORKCELL
Trumpf Inc.: Trumpf Workcell/ TruBend Cell 7000/ TruMatic 1000 fiber
Trumpf Inc. QR Code
To Enter FFJournal’s Virtual Trade Show Go to
FF Journal Virtual Tradeshow text
check back throughout the month for new exhibitors and added products
Planet connections illustration
Press Brake/Tooling
By Lynn Stanley, Senior Editor
Trachte Building Systems Inc.’s operators bend an 18-gauge garage door header on a 14-ft. SafanDarley E-Brake.
Pushing ahead
Manufacturer supports growth, improves on-time deliveries with sustainable, electric press brake technology

T

here are talkers enough among us; I’ll be one of the doers.” Charles Dickens penned these words in 1841 in his novel “Barnaby Rudge.” The storyteller wrote during London’s Industrial Revolution and used his quill to document Victorian Britain’s class divide, poverty and greed in such classics as “Oliver Twist,” “A Christmas Carol” and “Great Expectations.”

George and Arthur Trachte were also “doers.” The two started a sheet metal shop in 1901 and before long had revolutionized the corrugated water tank industry with their patented roll-forming process, which replaced solder with rivets. Feed troughs, mortar boxes, oil storage tanks and feed cookers grew to include buildings made of angled steel, iron framework and corrugated sheeting.

Bending/Folding
BY GRETCHEN SALOIS, SENIOR EDITOR
Ursviken’s press brakes are designed so that an operator with any level of experience can learn how to run materials.
Self sufficient
One shop brings capabilities in house offering a local solution to its clientele
W

est Central Steel Inc.’s customers lamented having to send parts away to be processed. WCS saw an opportunity to fulfill a growing need for its customers, enabling it to produce parts and supplement supply chains, offering a local solution.

“We create parts our customers need and it helps them grow their businesses faster as well as reduce costs,” says Bill Pattison, WCS director of business development. “Rather than selling the stock steel, we realized there was an opportunity to help our customers and [help] our business grow by producing the parts they need.”

Stamping/Presses
By Lynn Stanley, Senior Editor
Programmable
processing
Contract manufacturer boosts throughput, solves HSS processing problems and quotes new work with servoforming technology
IR dewar housing
IR dewar housing, drawn from 24- gauge grade 304 stainless steel, for a scientific testing equipment manufacturer.
I

n the 1500s, the term lifeblood referred to “blood necessary for life.” Since then, the word has come to mean “the element most important to the continuing success of something.” Both definitions could apply to Engel Diversified Industries Inc. The Jordan, Minnesota-based Tier 1 and Tier 2 contract manufacturer supplies manufacturing sectors from automotive and fluid handling, to energy data transmission, defense, medical equipment and, most recently, bike racks and bakeware.

Steady growth has taken the company from 5,000 sq. ft. to 55,000 sq. ft. of combined manufacturing and office space. Part development, in-house tooling and design, fabrication and aftermarket support are part of Engel Diversified’s value-added services. But stamping remains the heart of the business.

“Stamping is our lifeblood,” says Stuart Rubin, president of Engel Diversified. “We have a lot of different skill sets but, at the end of the day, we’re metal stampers.”

Tube & Pipe
BY GRETCHEN SALOIS, SENIOR EDITOR
Checks & balances
Fabricator learns to adapt fast to changing market conditions and simplify processes
I

f one step in a process falls out of line with the rest, bottlenecks can build at any point. Top Coat Fabrication’s Jason Hayes likens the production floor to a performance.

“The bottleneck is always moving and, as a result, we have to dance around while maneuvering and changing up processes depending on the job order, so we can be more efficient today than we were yesterday,” he says. “We needed a machine that would free up workers to cut or perform other processes when not cutting.”

As the Jones Creek, Texas-based fabricator saw an increase in work from oil and gas/petrochemical customers, the need to fabricate pipe also increased. Faster turnaround required an investment in new equipment.

Waterjet Technology
By Lynn Stanley, Senior Editor
Force of
nature
Trio of waterjets turns job shop into resource for parts and helps expand customer base
Image of The Mach 500 3080 has a 10-ft. by 26-ft. cutting travel
The Mach 500 3080 has a 10-ft. by 26-ft. cutting travel and a Flow HyperJet pump with 87,000 psi cutting pressure.
T

he 2009 biopic “Gifted Hands” tells the story of Ben Carson, who rose above poverty and subpar grades to become the youngest physician in the U.S. to be named director of pediatric neurosurgery at John Hopkins Hospital. Over the course of his career, he broke ground for surgical procedures. In 2017 he was appointed the United States Secretary of Housing and Urban Development. When asked about his successes, Carson cited his faith.

For Alan Weible—a man “gifted in his hands”—faith has also proved a plumbline for life and career choices.

“I tried college and knew right away it wasn’t for me,” says the owner of Weebz Welding & Waterjet in San Antonio, Texas. “Instead I enlisted in the Air Force and joined the aerospace and missile welding program. It took finesse to master the skill sets because we worked with small parts made from really thin materials.”

Deburring/Finishing  
By Lauren Duensing, Contributing Editor
Top fuel
Dragsters enhance performance with a variety of brush and abrasive solutions for specialized applications
Image of Doug Kalitta's Car
Doug Kalitta debuted his car’s new Osborn branding at the NHRA Summernationals.
Image of Loose burr in a cylinder head component
At high speeds, a single loose burr in a cylinder head component, like the one pictured, can destroy the engine.
D

rag racing started out on dry lake beds in the 1930s and moved to commercial drag strips in the 1950s. Today at NHRA Mello Yello Drag Racing Series events, there are more than 200 classes of vehicles in 15 categories—and the Top Fuel dragsters are some of the fastest-accelerating machines in the world. They can roar down the dragstrip from start to finish in less than 3.7 seconds.

These 11,000-horsepower “kings of the sport” are powered by supercharged, fuel-injected adaptations of Chrysler Hemi engines, and, at 330 mph, there’s no room for component error. Chad Head, general manager of Kalitta Motorsports, Ypsilanti, Michigan, says that “as an example, any loose burr in a cylinder head could break away and catastrophically destroy the engine.”

Sawing/Cutting
By Lauren Duensing, Contributing Editor
The Xiphos carbide-tipped blade is designed to cut virtually any material and fit any 7¼-in. circular saw.
Listen & learn
Solving problems is saw blade manufacturer’s specialty
T

he short version of Ernest Hemingway’s advice to a young writer included, “When people talk, listen completely. Most people never listen.” The team at Sawblade.com takes listening seriously because many new ideas have sprouted from conversations with people who use the blades and related equipment.

The company’s products are all “made for us or by us,” Chris Luke, CEO of Sawblade.com, Houston, says. This direct involvement allows for a give-and-take with customers, providing them a better overall experience and lower cost. Instead of accolades, Luke often prefers to hear what customers think can be improved about the company’s products and services—everything from the blades themselves to the packaging they’re shipped in.

“For years, we put wheels in wooden crates to ship them out. Customers complained because the nailed-shut crates were too hard to open, so we switched to a patented corrugated box,” Luke says.

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Know a great CUSTOM FABRICATOR? Tell us. Email Mark Koenig at mkoenig@ffjournal.net.
Gijs Van Vaerenbergh A Giant Sculpture Matthijs va der Burght IMAGE
A Giant Sculpture
Architecture-and-art studio Gijs Van Vaerenbergh created a permanent, site-specific work for the nature reserve Hoge Mouw near Kasterlee, Belgium. This nature reserve is rich in mystical stories dating back to pre-Christian cultures. Gijs Van Vaerenbergh placed A Giant Sculpture atop the 30-m-high dune for which the park is named. Conceived as a faceted head, the work’s shape also reminds visitors of a dome. It is made up of 2,115 welded 6 mm-thick metal triangles. In a number of spots, pieces have been left out, making it possible to enter the hollow space of the sculpture on one side. The 2-ton colossus measures 6m by 5m by 3m. Despite its size, the sculpture does not reveal itself straight away. From the forest, the visitor enters an open, sunken spot where the monumental head lies. Appearing as if it has just been uncovered while the rest of the body remains buried, the head seems a vestige of ancient times. The face’s features resemble those of goddesses in classical Greek sculpture.
Learn more about this and other Custom Fabricators at www.ffjournal.net/customfabricator
Photo: Matthijs van der Burgt
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FFJournal® (ISSN 1551-1006) October 2020 (Vol. 18, No. 9) is a registered trademark of Trend Publishing Inc. FFJournal® is published 11 times by Trend Publishing Inc., with its publishing office located at 123 W. Madison St., Suite 950, Chicago, Illinois 60602, 312/654-2300; fax 312/654-2323. Michael D’Alexander, President, Trend Publishing Inc. Copyright 2020 Trend Publishing Inc. All rights reserved under the United States, International and Pan-American Copyright Conventions. No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any means—mechanical, photocopying, electronic recording or otherwise—without the prior written permission of Trend Publishing Inc. Opinions expressed in articles are those of the authors and do not necessarily reflect those of Trend Publishing Inc. Published free of charge for those who qualify. It is mailed at no cost to these qualified readers in the U.S., Canada and U.S. possessions. Single copies $14. Paid subscriptions in the U.S., $120/year. Canada, $140/year. Foreign subscriptions, $175/year surface mail and $255/year air mail. For subscription information, go to www.ffjournal.net or call 312-654-2300. Periodicals postage paid at Chicago and additional mailing offices. Postmaster: Send address changes to FFJournal® c/o Creative Data Services, Inc., 440 Quadrangle Drive Suite E, Bolingbrook, IL 60440. Printed in the USA.
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