Consumables
Metalworking Replacement Products & Tools
PRODUCT NEWS
PRODUCT NEWS
www.consumablesmagazine.net
www.consumablesmagazine.net
WELDING
Container protects tungsten electrodes
The Arc Saber is a storage container designed to protect tungsten welding electrodes. Suited for a toolbox or worktable, the container holds up to 19 1/8-in. (3.2mm) tungsten electrodes. The container is made from high-impact polyethylene and HDPLA plus plastic and a 12.5 lbs. pull-rated neodymium magnet is located in the base.
Diamond Ground Products Inc., Newbury Park, California, 805/498-3837, www.diamondground.com.
TOOLS
Safely lift heavy gas cylinders
The New Gas Grabber provides secure, no-slip holding for the safe lifting of gas cylinders by a single person, or two-person team lifting with comfort-grip handles. The 8-point cylinder contact and friction pads provide a safe, positive hold on the cylinder. Scissor-action handles automatically engage for secure lifting. Release the handles, and the Gas Grabber stays in position on the cylinder, ready for use. Heavy-duty steel construction ensures durability.
Strong Hand Tools, Santa Fe Springs, California, 800/989-5244, www.stronghandtools.com.
ABRASIVES
Discs offer single-step weld blending and grinding
Rapid Prep XHD coarse and medium non-woven discs are extra heavy duty and will remove weld lines, weld splatter, weld discoloration and blend surfaces in a single step. XHD Coarse is suited for surface blending on steels, while XHD Medium works well on softer metals and alloys. The new Norton Rapid Prep XHD Discs have 12 sizes offered in three non-woven types: quick change discs from 2 in. to 4 in. TR attachment, hook and loop discs in both 7/8 in. hole and no hole from 4 1/2 in. to 7 in. diameter, and speed-change discs from 4 1/2 in. by 5/8 in.-11 Fastener to 7 in. by 7/8 in. Fastener.
Norton Saint-Gobain Abrasives Inc., Worcester, Massachusetts, 254/918-2313, www.nortonindustrial.com.
MEASUREMENT EQUIPMENT
Videoscopes designed for on-site inspections
A new line of five industrial videoscopes features interchangeable video probes that allow for the use of different insertion tube lengths and diameters with one video unit. TVG-PRO Series videoscopes offer tungsten braid cables in combinations of three lengths of 59 in., 78 in. and 118 in., and three diameters of 0.11 in., 0.157 in. and 0.236 in. The modular videoscopes have either 180-degree or 360-degree articulation with only one video control handle using any of the easily-changed cables.
Titan Tool Supply Inc., Buffalo, New York, 716/873-9907, www.titantoolsupply.com.
ABRASIVES
Fiber discs enable faster rust removal
BlazeX F970 fiber discs enable faster rust removal, and enhanced cleaning and detailing processes for better finishes. Users performing right-angle grinding on a routine basis will see immediate results using Norton BlazeX F970 fiber discs due to improved micro-fracturing grains. By consistently exposing sharper grain edges, this improvement delivers a better cut rate, and longer disc life when compared to blended ceramic alumina discs.
Norton Saint-Gobain Abrasives Inc., Worcester, Massachusetts, 254/918-2313, www.nortonindustrial.com.
GRINDING
Make grinder wheel changes a snap
The X-Lock mount offers a wheel change that’s up to five times faster than conventional interfaces. There’s an audible snap when mounting an X-Lock Wheel on an X-Lock grinder. The wheel mounts properly without the need for a spanner wrench or flange nuts. Bosch is also partnering with other manufacturers to bring widespread accessory access to the interface.
Bosch, Mount Prospect, Illinois, 877/267-2499, www.boschtools.com.
ABRASIVES
Brushes made for longtime performance, value
CrossFlex honing brushes are designed to provide machinists with performance and value for their professional honing applications. Available in small, medium and large diameters and with heavy-duty options, these brushes provide a surface finish free of metal burrs and are ideal for manual or automated use in automotive; marine, oil and gas production; aerospace; and tube, pump and valve production applications. CrossFlex brushes are meant to provide a long operational life, lowering the total cost of use compared with other brush options. They are available in grits 120, 180, 240 and 320.
Weiler Abrasives, Cresco, Pennsylvania, 800/835-9999, www.weilercorp.com.
ABRASIVES
Wheel prevents clogging and loading
The Aluminator T27 cotton fiber grinding wheel grinds aluminum without any clogging or loading. The Aluminator offers increased grinding action, greatly improved surface finishing, smooth operator control and long life. With less noise, less vibration, and safer operating conditions. The Aluminator is available in 4.5 in., 5 in. and 7 in. diameters, in 36 grit.
Rex-Cut Abrasives, Fall River, Massachusetts, 800/225-8182, www.rexcut.com.
LASER CUTTING
Laser nozzle decreases turbulence, slag
The gas efficient nozzle’s (GEN) has a sleeve that reduces the amount of turbulence during cutting and therefore decreases the amount of slag. The inner nozzle fits more securely, which means it won’t dislodge during cutting. An independent sleeve allows continuous contact with the plate during cutting, even over rough terrain. The nozzle will significantly save on gas consumption. Short piercing times allow for higher acceleration, higher productivity and feed rates.
American Torch Tip Co., Bradenton, Florida, 800/342-8477, www.americantorchtip.com.
CLEANERS
Gel detergent cleans bright aluminum
Aluma-Cling Blue is a moderately acidic, thickened gel formulation for cleaning aluminum alloys, especially bright, decorative aluminum. This phosphate-free product has excellent detergency and rinsing properties and is ideal for 5000 and 6000 series aluminum alloys and stainless-steel surfaces. It effectively removes plasma smoke residue, weld marks, light oxide, and discoloration due to previous processing, and eliminates or greatly reduces streaking, yellowing, whitening and over-etching caused by aggressive acids.
Madison Chemical, Madison, Indiana, 812/273-6000, www.madchem.com.
SAW BLADES
Blades are wear and heat resistant
For heavy-duty cutting applications, Steelmax Cermet-tipped saw blades offer superior wear and heat resistance for long cutting life. These blades feature a super-thin kerf for fast, efficient cutting and laser-cut stabilizer slots that reduce noise and vibration. Steelmax’s proprietary blade geometry, incorporating wide and shallow tooth pockets, combined with its Triple Chip Grind, provide speed and durability for clean, burr-free cuts in even the hardest alloys.
Steelmax Tools LLC, Centennial, Colorado, 303/690-9146, www.steelmax.com.
MAGNETS
Magnets easily remove swarf
Magnetic Retrieving Batons will remove fine metallic filings, turnings or shavings, known as swarf, that are created by cutting tools and machinery in wet or dry environments. The batons have a noncorrosive, stainless steel housing, and are constructed with neodymium magnets to maximize holding power.
Master Magnetics Inc., Castle Rock, Colorado, 800/525-3536, www.magnetsource.com.
WELDING
Gooseneck rotates to eight positions
Quick Change Gooseneck is patent pending and allows for easy out-of-position welding applications. No tools are needed to change positions (rotate the gooseneck) or change goosenecks; it takes seconds. Push down turn and lock into eight different positions. Available as an option on new Lightning straight handle 250 amp – 450 amp guns. Jump liners will be included with this product pre-installed.
American Torch Tip Co., Bradenton, Florida, 800/342-8477, www.americantorchtip.com.
APPAREL
Harness developed for safety, high-heat performance
Designed for mechanical, electrical and welding contractors, the Welding High Heat Fall Protection Harnesses are comprised of Kevlar webbing with a char resistance up to 700 degrees. The harness was developed for those working at heights and who encounter weld spatter and high heat applications. This new fall protection harness is also equipped with patented relief handles to help users reach a safe position in a post-fall situation.
Werner Co., Itasca, Illinois, 888/523/3371, www.wernerco.com.
POWER SUPPLY
UPS series is designed for universal use in the field
The new CU81xx uninterruptible power supply (UPS) series is designed for universal use in the field. With flexible and cost-saving connection options including One Cable Technology (OCT) for uninterruptible power supply (UPS-OCT), the CU81xx series is suitable for a broad range of applications. This includes connection to the entire range of Beckhoff components–in particular the Industrial, Panel and Embedded PCs–as well as third-party products. In combination with the Beckhoff Industrial PCs (IPCs), particularly efficient cabling is possible with just one cable for 24 V supply and communication through UPS-OCT.
Beckhoff Automation LLC, Savage, Minnesota, 952/890-0000, www.beckhoffautomation.com.
FLAP DISCS
Flap discs designed for aluminum
Alu-Prime premium flap discs are designed for applications on nonferrous metals and for blending stainless steel. The discs work longer and more eff ectively before. A second-tier calcium stearate reduces material buildup between grains. The discs also allow users to keep the work material cooler. The Alu-Prime flap discs are offered in 4 1/2 -, 5- and 7-inch diameters. The compressed profile design increases product life, reducing inventory costs.
Weldcote, Kings Mountain, North Carolina, 704/739-4115, www.weldcotemetals.com.
ABRASIVES
Wheels provide cool, burr-free cutting
The CutFlex cutoff and grinding wheels are made with an aluminum oxide and ceramic blend that offers consistent performance at affordable prices. The wheels provide cool, burr-free cutting, aggressive stock removal and long life on all metals including stainless steel. They line is available in 2-in. to 6-in. diameters and thicknesses from 0.045 in. to 0.25 in.
Gemtex Abrasives, Toronto, 800/387-5100, www.gemtexabrasives.com.
CUTTERS
Carbide cutter kits offer better performance
Hougen Mfg. released three new RotaLoc carbide annular cutter kits that complement the ultra-low-profile HMD115 magnetic drill. There is a large master kit containing all the fractional sizes and two three-piece cutter kits. The cutters offer better performance while working on truck frames and hard materials. They can also be used in standard magnetic drills with an optional adapter.
Hougen Manufacturing Inc., Swartz Creek, Michigan, 810/635-7111, www.hougen.com.
WELDING
Solid wire minimizes porosity and spatter
OK AristoRod 38 Zn is a solid wire with a specially alloyed formula that minimizes porosity and spatter on galvanized steels. As a result, it significantly reduces or eliminates rejects and rework, delivering optimized results when welding the galvanized steel components used in transportation, white goods, agricultural tanks and troughs, HVAC systems and construction. OK AristoRod 38 Zn is available in diameters of 0.03, 0.04 and 0.045 in., in 33-lb. and 40-lb. spools and 550-lb. Marathon packs.
ESAB Welding & Cutting Products, Annapolis Junction, Maryland, 800-ESAB123, www.esab.com.
CLEANERS
Maximize parts washing performance
Renegade Jet Wash detergent is formulated for optimal parts cleaning without residue buildup or bacterial slime. The detergent is compatible with all manual water-based parts washers. The detergent is fast drying, low residue, with skin conditioner and rust inhibitor. It’s safe for all metals and solvent free.
Service Line Inc., Reedsburg, Wisconsin, 608/524-0204, www.renegadepartswashers.com.
SEALANTS
Thread sealant features easy application tip
The new application tip for the 100-gram tube of Formula-8 thread sealant will appeal to users who want easier or one-handed application. The extended tip also makes hard-to reach areas more accessible. Formula-8 is a shear-sensitive paste that sheets out into PTFE strings when torqued and delivers exceptional sealing performance on all sizes of threads. Formula-8 is suited for use in oxygen and fuel systems, hydraulic cylinders and natural gas applications.
Fluoramics Inc., Winona, Minnesota, 507/205-9216, www.fluoramics.com.
WELDING
Tri-Mix tungsten electrodes offer reliable arc-striking
Tri-Mix features three oxides scientifi cally balanced to promote migration and evaporation rates that result in extended tungsten life and many other improvements over 2% Thoriated tungsten. Benefi ts of using Tri-Mix tungsten electrodes include reliable arc-striking, low burn-off rate, highest quality of arc, 35 percent less power consumption and 40 percent prolonged service life.
Diamond Ground Products Inc., Newbury Park, California, 805/498-3837, www.diamondground.com.
SAW BLADES
Saw blades for every application
Concord offers a full line of carbide-tipped circular saw blades including 72 blades and 11 cutting categories. Each blade category has the right variety of grinds and teeth configurations for every application. All blades are laser cut and feature precision engineered heat expansion slots, anti-friction vents and PTFE technology “Tecno” non-stick coating. Oversized micro-grain tungsten carbide teeth and three-layer alloy brazing process offer extended carbide adhesion, blade life and multiple sharpening opportunities.
Concord Industrial Products Inc., Jurupa Valley, California, 888/591-8711, www.concordblade.com.
ABRASIVES
Abrasive grain delivers fast, efficient machining
Victograin’s precision-formed abrasive grain triangles are identical in shape and size. Their cutting edges are applied to the workpiece at the optimum angle so each individual grain needs very little energy to penetrate the workpiece. As a result, Victograin delivers a fast and efficient machining process, a long service life, reduced heat buildup, and a consistent surface finish, making it superior to conventional ceramic grains.
PFERD Inc., Milwaukee, 800/342-9015, www.pferdusa.com.
WELDING APPAREL
Welding jacket provides protection
The 3281 is constructed with premium side split leather that is specially tanned to resist heat and spatter and Kevlar stitching for durable welding and years of use. Features include Tillman’s tanning process specifically designed resist heat and spatter, standup collar for added neck coverage and protection, and reinforced rivets at stress points for added wear.
John Tillman Co., Compton, California, 800/255-5480, www.jtillman.com.