Personal connections throughout our industry
Personal connections throughout our industry
Features
/customfabricator
/welding
/laser
From the Editor
The storytellers
fter nourishment, shelter and companionship, stories are the thing we need most in the world,” says fantasy author Philip Pullman, author of “The Golden Compass.” Stories are important. We seek them out to reassure us when we’re feeling anxious, as comfort when we’re down, or as a means to escape reality. I found stories to be a great comfort to me in the last year and a half when traveling to the Chicago lakefront beaches—traveling anywhere, actually—was prohibited due to the pandemic. From the confines of my home, I could pick up a book or magazine and enter into an entirely different world by reading another person’s words held in my hands.
For many job shops it is understanding that automation is a journey, not a destination. You don’t have to immediately jump into expensive full automation. Do take stock of what is out there. Decide where your entry point is and go from there.
raditional manufacturing built the world we live in. When engineers introduced subtractive numerical control (NC) manufacturing in the 1940s, it empowered industries to mass produce more complex parts with even greater precision. It also drove a true paradigm shift in the way we innovate and create prototypes, allowing manufacturing processes to evolve into what they are today.
In recent years, additive manufacturing (AM) has advanced exponentially and become increasingly cost effective and sustainable. As a result, many manufacturers have combined additive and subtractive techniques in their mass-production operations.
A study released by the International Federation of Robotics estimates there will be more than 3.5 million operational industrial robots by the end of 2021. Deloitte’s Manufacturing Industry Outlook for 2021 stated a monthly average of 400,000 job openings are being posted by manufacturers. To balance workforce shortages with the need to maintain consistent output, a growing number of companies have accelerated adoption of automation and robotics.
ARKU Inc.
BARTON International
BLM GROUP USA
Boschert USA
Butech Bliss
Combilift USA
Cosen Saws, North America
Fehr Warehouse Solutions Inc.
Gemtex Abrasives
Haberle/Ken Bergman & Assoc. LLC
HGG Profiling Equipment, Inc.
LISSMAC Corporation
Mate Precision Technologies
Mazak Optonics Corp.
MC Machinery Systems, Inc.
MultiCam, Inc.
Nidec Press & Automation
Scotchman Industries, Inc.
Simonds Saw
T. J. Snow Company
Trilogy Machinery, Inc.
Ursviken Group
Buena Park, California
General Manager
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Lasers
Press Brakes
Welding
Cincinnati, OHIO
Sales Manager
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Precision Levelers
Deburring Machines
Coil lines
Glens Falls, New York
Waterjet Parts Manager
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Waterjet Parts and Bricks
Waterjet Abrasive Removal
Abrasive Transfer Hoppers
NOVI, MICHIGAN
Director of Sales
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Lasers
Tube and Pipe
Press Brakes
BUTLER, WISCONSIN
Vice President, Sales
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Sheet cutting & fabrication machinery
Copper bar processing machinery
Horizontal & profile bending machinery
Salem, Ohio
Vice President of Sales
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Coil Processing
Greensboro, North carolina
President, North America
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Material Handling Equipment
Forklift Trucks
Charlotte, North Carolina
Inside Sales and Marketing Manager
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Sawing
Fairview, TENNESSEE
President
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Lasers – Fiber
Press brakes—Hydraulic & Electric
Hydraulic shears
Charlotte, North carolina
President
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Material Handling
Automated Storage & Retrieval Systems
Robotic Equipment – Material Handling
Toronto, Ontario
V.P. Sales & Marketing
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Abrasives/Finishing
OAK LAWN, ILLINOIS
Sales Manager
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Circular Steel & Aluminum Cutting Saws
Deburring Machines
HSS and CBT/TCT Sawblades & Resharpening
Houston, Texas
Area Manager
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Plasma Cutting Machines & Components
Robotic Equipment – Cutting
Tube & Pipe CNC Pipe Cutting
Mechanicville, New York
Director of Sales
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Deslagging
Deburring and Surface Finishing
Top and Bottom Single Pass
Anoka, Minnesota
Regional Sales Manager, North
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Punch Press Tooling
Press Brake Tooling
Laser Consumables
ELGIN, ILLINOIS
Sales Administration Manager
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Lasers – Fiber and CO2 Lasers
Elk Grove Village, ILLINOIS
North American Sales Manager
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Laser Cutting Machines
Press Brakes
Software & Machine Controls
Peachtree City, GEORGIA
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Bending
Folding
Sheet Metal Storage
DFW Airport, Texas
Fabrication Product Manager
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Lasers Cutting Systems – Fiber and CO2
Waterjet Cutting Systems
Plasma Cutting Systems
Minster, Ohio
Auto Contract Segment Director
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Servo & Mechanical Presses
Coil Lines
Transfers
Philip, SOUTH DAKOTA
National Sales Manager
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Ironworkers
Circular Cold Saws
Hydraulic Presses
Leominster, Massachusetts
National Sales Manager
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SBX GP blades for the Fabricator
SBX One blades for Beams and Tubes
Siclone Blades for Hard Metals
Chattanooga, TENNESSEE
VP of Sales
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Resistance Welding
Water Chillers
Spot Welding
BELCAMP, MARYLAND
Vice President
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Sunrise Ironworkers
CNC
HBM
ELGIN, ILLINOIS
National Sales Manager
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Plate Bending
Automated Punching and Bending
Coil Fed Punching
chicago, illinois
sales representative
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Fabricators
Fabricators
Justin Merrill
Justin Merrill
Justin Merrill
abricators network, share articles, listen to podcasts and follow social platforms to find out what others are working on, many with the ultimate goal of attempting a project on their own. Wielding a welding torch can seem daunting to a novice fabricator, but a simple internet search can give a would-be metalworker access to educational resources for any level of experience.
he versatile fiber laser has been adopted by a diverse market base for myriad applications. Power, speed and machine features top most fabricators’ wish lists, but the number of different models on the market can pose a challenge for companies looking to invest in the technology. To help narrow the field, manufacturers should ask questions that will help identify the fiber laser with the capability to take shop floor production to the next level in a digitized environment.
press brakes/tooling
fter researching what it would cost to upgrade existing equipment, Orbel Corp. President Ken Marino realized it made more sense to invest in new machinery. “The cost of the upgrade packages [for our existing machines] came pretty close to new machines—and you’re still dealing with wear and tear of older equipment without a warranty,” he says. “We realized we would be trying to take an old piece of equipment and make it new without the ability to produce the tolerances new machines are capable of making.”
Plate & Angle Rolls
By Lynn Stanley, Senior Editor
The iRoll eXtreme can run a fully automated cycle, or operate in manual assisted or manual mode.
Extreme Makeover
New digitized control marries automation with smart technology to help manufacturers overcome skilled labor shortfall
hen it comes to rolling plate for heavy duty environments, there are a lot of variables to consider, from a material’s chemical composition and thickness to the strains associated with plastic deformation. In June 2021, DAVI Inc. introduced the iRoll eXtreme, a new digitized control that marries automation with smart, intuitive technology.
Delta Industrial works closely with machine manufacturers and customers to tailor press pits and machine foundations to specification.
Support Systems
Despite supply chain disruptions, press pit and machine foundation builder continues to complete projects on schedule
ike most companies that have weathered the events of the last 18 months, Delta Industrial has had to grapple with supply chain disruptions and worksite constraints, while continuing to meet customer demands. The Chesterfield, Michigan, company engineers and builds press pits and machine foundations, taking customers from design and construction to steel design and fabrication, concrete flatwork and contracting.
Fabricator expands its selling power by launching an online shop for consumers
ver the years, Southern Designs has refined its processes both on the fabrication floor and on the business side. In April 2021, the fabricator launched a Shopify store for its on-demand laser-cut metal wall art. Shopify allows Southern Designs to make its products available to other merchants. But before that could happen, CEO Tance Hughes had to make sure the company could meet demand and keep track of every step along the way.
igher grade, higher tensile material is the norm and bending heavy tonnage material can take a lot of time to manually set up, readjust and process. A press brake sophisticated enough to eliminate the need for excessive handling saves time and opens up new realms of possibility. “It takes so much tonnage to try and bend AR450 plate in particular, we were spending too much time working on each piece,” says Ryan Taylor, CEO, The Godwin Group, Dunn, North Carolina.
arnets, January’s birthstone, can be traced back to the Bronze Age, when they were used in burial jewelry and carved signet rings to indicate royalty. Egyptians coveted the gemstone, referring to it as the symbol of life or “heart’s blood.” In 1878, mineralogist Henry Hudson Barton found garnet on Gore Mountain in the Adirondack Mountains. He established Barton Mines Corp. and became the first to successfully process garnet ore into an industrial abrasive for sandpaper manufacturers.
Abrasives
By Gretchen Salois, senior editor
Specialty Welding and Fabricating of N.Y.’s fabricators can use upwards of 1,000 abrasive discs a week.
Specialty Welding and Fabricating of N.Y.’s fabricators can use upwards of 1,000 abrasive discs a week.
Beyond Reproach
Discs enable fabricator to affordably provide clean, smooth surfaces
unctionality, clean lines and a mirror finish. Specialty Welding and Fabricating of N.Y. Inc. can produce the desired aesthetic whether a spiral staircase for Microsoft’s corporate office in Atlanta or heavy-duty racks for conveyors used on loading freighters and barges transporting grains along the Mississippi. “We’re a job shop. We’ll build anything anyone asks us to build,” says Robert Hayes, purchasing agent.
The L.S. Starrett Co., Athol, Massachusetts, 888/674-7443, starrett.com.
A sun-tracking instrument indexing time and temperature, Bloom stitches together material experimentation, structural innovation, and computational form and patternmaking into an environmentally responsive form. Its shape alludes to a woman’s Victorian-era undergarment and is made primarily out of a smart thermobimetal, a sheet metal that curls when heated (no controls, no energy). The form’s responsive surface shades and ventilates specific areas under the shell as the temperature rises. When used on a building’s surface, the thermobimetal will reduce dependency on costly air conditioning and delay the heat island effect. Thermobimetal is an example of increased complexities for building envelope design with new, smart and dynamic materials and will be a factor in the new era of facade aesthetics and urban expression.
A sun-tracking instrument indexing time and temperature, Bloom stitches together material experimentation, structural innovation, and computational form and patternmaking into an environmentally responsive form. Its shape alludes to a woman’s Victorian-era undergarment and is made primarily out of a smart thermobimetal, a sheet metal that curls when heated (no controls, no energy). The form’s responsive surface shades and ventilates specific areas under the shell as the temperature rises. When used on a building’s surface, the thermobimetal will reduce dependency on costly air conditioning and delay the heat island effect. Thermobimetal is an example of increased complexities for building envelope design with new, smart and dynamic materials and will be a factor in the new era of facade aesthetics and urban expression.
Editor-in-Chief
Michael D’Alexander
Lynn Stanley
Gretchen Salois
J. Neiland Pennington
Lauren Duensing
123 W. Madison St., Suite 950, Chicago, IL 60602
312/654-2300, Fax: 312/654-2323
www.ffjournal.net
Carlotta Lacy
Matthew LaFleur
Mark Koenig
Michael D’Alexander
Jim D’Alexander
Wayne Krusen
Traci Fonville
Bill D’Alexander
312/654-2309, Fax: 312/654-2323
mdalexander@ffjournal.net
Alaska, Arizona, Arkansas, California, Hawaii, Idaho, Montana, New Mexico, North Dakota, Oklahoma, Texas, Wyoming
Jim D’Alexander, Vice President
770/862-0815, Fax: 312/654-2323
jdalexander@ffjournal.net
Alabama, Colorado, Florida, Georgia, Louisiana, Minnesota, Mississippi, W. New York, North Carolina, Pennsylvania, South Carolina, South Dakota, Tennessee
Bill D’Alexander, Principal/Sales Manager
203/438-4174, Fax: 203/438-4948
bdalexander@ffjournal.net
Connecticut, Delaware, Kentucky, Maine, Maryland, Massachusetts, Missouri, Nevada, New Hampshire, New Jersey, E. New York, Ohio, Oregon, Rhode Island, Utah, Vermont, Virginia, Washington, West Virginia; International
Bob D’Alexander, Principal/Sales Manager
616/916-4348, Fax: 616/942-0798
rdalexander@ffjournal.net
Illinois, Indiana, Iowa, Kansas, Michigan, Nebraska, Wisconsin
Valerie Treiber, National Sales Manager
203/894-5483
valerie@modernmetals.com
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312/654-2325, Fax: 312/654-2323
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