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February 2021
February 2021
trend publishing metals group  Volume 18 Number 02
February 2021
trend publishing metals group  Volume 18 Number 02
Metal Service Centers logo
circular American flag surrounded by clipart of oil rigs
Metal Service Centers logo
reshoring & tariffs
On a mission to bring well-paying manufacturing jobs back to America, The Reshoring Initiative shows companies how to do it
The Virtual Trade Show: VTS2 logo
A two-month-long product and video demonstration showcase designed to present virtual exhibitors to fabricators, OEM/end-users, metal service centers and metal producers
female warehouse worker
metal press
metal pipes
combilift
digital illustration of software solutions
sawing metal
features
Plate & angle rolls
New custom technology and upgrades to legacy equipment reduce setup times and give metal fabricator more control over processes
stamping/ presses
Press builder helps customers adapt to a new business landscape while supporting influx of electrical and hydraulic retrofits
tube & pipe
Dual work chambers allow the machine to keep working during loading and offloading
material handling
Side loading and offloading capabilities speed up processes and eliminate bottlenecks
Software solutions
Transition between different machines easily with minimal changes to user interface
Sawing Technology
Fabricator gains a competitive edge after investing in new equipment
features
female warehouse worker
Plate & angle rolls
New custom technology and upgrades to legacy equipment reduce setup times and give metal fabricator more control over processes
metal press
stamping/ presses
Press builder helps customers adapt to a new business landscape while supporting influx of electrical and hydraulic retrofits
metal pipes
tube & pipe
Dual work chambers allow the machine to keep working during loading and offloading
combilift
material handling
Side loading and offloading capabilities speed up processes and eliminate bottlenecks
digital illustration of software solutions
Software solutions
Transition between different machines easily with minimal changes to user interface
sawing metal
Sawing Technology
Fabricator gains a competitive edge after investing in new equipment
Lynn Stanley Headshot

From the Editor

lynn stanley, senior editor
Job security
I

moved into a new house in January 2021 after the original structure was destroyed by an EF4 tornado in 2019. I lived with my parents during the rebuilding process, which created an environment conducive for conversations like the one I recently had with my 90-year-old father about his days at the National Cash Register Co. (NCR)

My dad completed a 4-year stint with the U.S. Navy aboard a destroyer during the Korean War. When he returned to Dayton, Ohio, following an honorable discharge, he got a job at Leland Electric making parts for electric motors. He soon migrated to NCR. It was especially exciting for me because it meant our family had access to Old River Park and its swimming pool. Equipped with diving boards, water slides and an ornate tower that divided the shallow and deep ends, the pool was one of the largest in the nation.

FFJournal.net
Lulu is an all-aluminum, home-built, Indy-inspired car
/customfabricator
Metal finishing
/deburring
waterjet machine
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Online
Features
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customfabricator
Lulu is an all-aluminum, home-built, Indy-inspired masterpiece created by retired engineer Paul Kalenian
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deburring
Metal finishing is a tedious process that requires a balance of time and precision
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waterjet
A capital investment pays off for a new shop owner
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female welding student
Facebook
Metallica scholarship program helps welding student find her spark
Photo: WFTV.com
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#welding #weldaddicts #weldeveryday #weldlife #migwelding #fluxcore
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Twitter
After 25 years of medical battles, woman finds healing through welding
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Guest Editorial
By Dean Elkins, Yaskawa America Inc., Motoman Robotics Division
Press Tending
Achieve robust ROI through robotic transfer automation
R

evitalizing production in the evolving post-COVID market is a common reality most manufacturers must face. Decision-makers are discovering that the use of high-performance press-tending robots can provide the robust ROI needed to make the leap to robot automation worthwhile.

The Hot Sheet
This high-speed camera image of metal coated with an organic monolayer (SAM) being cut shows the strain field caused during the cutting.
Photo: Purdue University/
Anirudh Udupa
high-speed camera image of metal coated with an organic monolayer (SAM) being cut shows the strain field caused during the cutting
technology
This high-speed camera image of metal coated with an organic monolayer (SAM) being cut shows the strain field caused during the cutting.
Photo: Purdue University/Anirudh Udupa
Code Crackers
Organic monolayers improve metal cutting
How can you improve the cutting of “gummy” metals? Purdue University uncovered the answer, and their findings may help manufacturers reduce component failures.

Researchers previously demonstrated that the application of a permanent marker or Sharpie, glue or adhesive film made it easier to cut metals such as aluminum, stainless steels, nickel, copper and tantalum for industrial applications. Marking the metal surface to be machined with ink or an adhesive dramatically reduced the force of cutting, leaving a clean cut in seconds. Researchers now know how these films achieve this effect.

reshoring & tariffs
By Lynn Stanley, Senior Editor
1,000,000
Manufacturing jobs reshored from 2010 to 2021
Back in the USA
On a mission to bring well-paying manufacturing jobs back to America, The Reshoring Initiative shows companies how to do it
I

n 1850, Isaac Singer invented an affordable sewing machine that could push thread through fabric at 800 stitches per minute. In 1873, he bought 32 acres in Elizabeth, New Jersey, and built the Singer Sewing Machine Manufacturing Co. The main assembly building was almost half a mile long. A forge, foundry and 6-mile-long railroad completed construction of the complex. Singer quickly grew to a workforce of 6,000 and its factory floor space soon expanded by nearly 100 acres. At the turn of the century, the brand introduced the first practical electric sewing machine. Other improvements followed. In 1941, with America poised to enter WWII, employment at Singer had reached nearly 10,000 people.

Plate & angle rolls
By Lynn Stanley, Senior Editor

SweBend’s handheld wireless Bluetooth control allows the operator to monitor the rolling operation from any angle.

PERFECTING THE BEND
New custom technology and upgrades to legacy equipment reduce setup times and give metal fabricator more control over processes
T

he motivational one-liner, “If it was easy, everyone would do it,” is a phrase that is often repeated to those who are treading a difficult path for a worthwhile pursuit. Linders Specialty Co. has put its own spin on the expression. “We like to say that ‘if it were easy, somebody else would do it,’” says Owner and President Vince Linders. “One of our strengths is difficult, complex or intricate projects that require processes or machines that you typically won’t find at other shops. Our CAD capabilities and equipment allow us to take those projects and develop tooling and fixtures that can monitor each step for consistent, accurate parts.”

VTS2 – The Virtual Trade Show Exhibitor Guide
Live February 1 – March 31 at www.vts-thevirtualtradeshow.com
Tradeshow globe illustration
VTS2 – The Virtual Trade Show Exhibitor Guide
Live February 1 – March 31 at
www.vts-thevirtualtradeshow.com
Tradeshow globe illustration
Abrasives: Gemtex Abrasives QR Code
ABRASIVES
Gemtex Abrasives: Trim-Kut® abrasive discs
Gemtex Abrasives: Flaptec - Premium zirconia and ceramic flap discs QR Code
ABRASIVES
Gemtex Abrasives: Flaptec – Premium zirconia and ceramic flap discs
LVD North America: Dyna-Cell QR Code
BENDING
LVD North America: Dyna-Cell
MetalForming, Inc.: EVO CENTER
BENDING
MetalForming, Inc.: EVO CENTER
Salvagnini America Inc.: P2 Lean panel bender
BENDING
Salvagnini America Inc.: P2 Lean panel bender
Braner USA Inc.: CTL/Multi-Blanking Lines
COIL PROCESSING
Braner USA Inc.: CTL/Multi-Blanking Lines
Braner USA Inc.: Automatic CNC Slitter Rubber Stripper Ring Grinder
COIL PROCESSING
Braner USA Inc.: Automatic CNC Slitter Rubber Stripper Ring Grinder
Butech Bliss: Push-Pull Pickling Line
COIL PROCESSING
Butech Bliss: Push-Pull Pickling Line
Butech Bliss: Stretch Leveling Lines
COIL PROCESSING
Butech Bliss: Stretch Leveling Lines
Red Bud Industries: Slitting Lines
COIL PROCESSING
Red Bud Industries: Slitting Lines
Red Bud Industries: Stretchers & Stretcher Retrofits
COIL PROCESSING
Red Bud Industries: Stretchers & Stretcher Retrofits
Delta Computer Systems: RMC Motion Controllers
CONTROLS & SOFTWARE
Delta Computer Systems: RMC Motion Controllers
Steel Storage Systems Inc.: Conveyor systems
CONVEYOR SYSTEMS
Steel Storage Systems Inc.: Conveyor systems
Lissmac Corp.: SBM L G1S2 1500
DEBURRING
Lissmac Corp.: SBM L G1S2 1500
Lissmac Corp.: SBM XL G2S2 1500
DEBURRING
Lissmac Corp.: SBM XL G2S2 1500
Mid Atlantic Global: FINISHLINE metal finishing machine
DEBURRING
Mid Atlantic Global: FINISHLINE metal finishing machine
Trend Publishing Metals Group: MetalsAndMetalworkingSearch.com
INDUSTRY SEARCH ENGINE

Trend Publishing Metals Group: MetalsAndMetalworkingSearch.com

SUNRISE Ironworkers: 50 to 185 ton Ironworkers
IRONWORKER
SUNRISE Ironworkers: 50 to 185 ton Ironworkers
Amada America Inc.: ENSIS 3kW, 6kW, 9kW, 12kW Fiber Laser Series
LASER TECHNOLOGY
Amada America Inc.: ENSIS 3kW, 6kW, 9kW, 12kW Fiber Laser Series
Bystronic Inc.: ByStar Fiber laser cutting system
LASER TECHNOLOGY
Bystronic Inc.: ByStar Fiber laser cutting system
Bystronic Inc.: High Performance ByTube 130
LASER TECHNOLOGY
Bystronic Inc.: High Performance ByTube 130
Cincinnati Inc.: CLX Fiber Laser Cutting System
LASER TECHNOLOGY
Cincinnati Inc.: CLX Fiber Laser Cutting System
Mazak Optonics Corp.: OPTIPLEX NEXUS 3015 FIBER S7
LASER TECHNOLOGY

Mazak Optonics Corp.: OPTIPLEX NEXUS 3015 FIBER S7

Mazak Optonics Corp.: FT-150 FIBER
LASER TECHNOLOGY
Mazak Optonics Corp.: FT-150 FIBER
MC Machinery Systems Inc.: ASTES4 LASORTING
LASER TECHNOLOGY
MC Machinery Systems Inc.: ASTES4 LASORTINGs
Salvagnini America Inc.: L3
LASER TECHNOLOGY
Salvagnini America Inc.: L3
Trumpf Inc.: TruLaser 2030 fiber
LASER TECHNOLOGY
Trumpf Inc.: TruLaser 2030 fiber
Amada America Inc.: FLW 3000 Series — Fiber Laser Welder
LASER WELDING
Amada America Inc.: FLW 3000 Series — Fiber Laser Welder
Trumpf Inc.: TruArc Weld 1000
LASER WELDING

Trumpf Inc.: TruArc Weld 1000

KASTO Inc.: KASTO UNITOWER
MATERIAL HANDLING
KASTO Inc.: KASTO UNITOWER
Camfil APC: Gold Series X-Flo industrial dust collector
METAL DUST COLLECTION
Camfil APC: Gold Series X-Flo industrial dust collector
Churchill Steel Plate: Heavy plate
PLATE
Churchill Steel Plate: Heavy plate
SweBend: Angle and Plate Bending Machines
PLATE & ANGLE ROLLS
SweBend: Angle and Plate Bending Machines
Rolleri USA: Rolleri VARIO
PRESS BRAKE TOOLING
Rolleri USA: Rolleri VARIO
Automec Inc.: CoastOne Servo-Electric Press Brakes
PRESS BRAKES
Automec Inc.: CoastOne Servo-Electric Press Brakes
Behringer Saws Inc.: HBE-320/523GA miter band saw
SAWING
Behringer Saws Inc.: HBE-320/523GA miter band saw
Behringer Saws Inc.: Eisele PSU-450A circular cold saw
SAWING
Behringer Saws Inc.: Eisele PSU-450A circular cold saw
Brobo USA: Brobo S350D & S400B ferrous metal cutting saws
SAWING
Brobo USA: Brobo S350D & S400B ferrous metal cutting saws
Cosen Saws: V-2026NC is a vertical tilt-frame bandsaw
SAWING
Cosen Saws: V-2026NC is a vertical tilt-frame bandsaw
Savage Saws: Savage Guillotine Line
SAWING
Savage Saws: Savage Guillotine Line
Sawblade.com: Q501 IC band saw blade
SAWING

Sawblade.com: Q501 IC band saw blade

Sawblade.com: Trajan Q1400 Carbide Chop Saw
SAWING

Sawblade.com: Trajan Q1400 Carbide Chop Saw

Scotchman Industries: Scotchman Cold Saw line
SAWING
Scotchman Industries: Scotchman Cold Saw line
Cincinnati Inc.: CIberDash
SOFTWARE
Cincinnati Inc.: CIberDash
Metamation Inc.: Flux bending software
SOFTWARE
Metamation Inc.: Flux bending software
SigmaTEK Systems LLC: SigmaTEK Suite
SOFTWARE
SigmaTEK Systems LLC: SigmaTEK Suite
Beckwood Press Co.: Custom Servo-Electric Presses
STAMPING PRESSES

Beckwood Press Co.: Custom Servo-Electric Presses

SEYI America Inc.: Direct drive servo presses
STAMPING PRESSES

SEYI America Inc.: Direct drive servo presses

Admiral Steel Products: Steel service center and distributor
STEEL
Admiral Steel Products: Steel service center and distributor
O’Neal Steel: Metal products and value-added services
STEEL, STAINLESS, ALUMINUM
O’Neal Steel: Metal products and value-added services
HGG Profiling Equipment: ProCutter900 RB pipe cutter
TUBE & PIPE
HGG Profiling Equipment: ProCutter900 RB pipe cutter
Parker Steel Company: Stainless steel capillary tubes
TUBE & PIPE
Parker Steel Company: Stainless steel capillary tubes
Parker Steel Company: Metric Flat Oval Tubes
TUBE & PIPE
Parker Steel Company: Metric Flat Oval Tubes
Prudential Stainless & Alloys: Aluminum pipe and tube in odd-ball sizes
TUBE & PIPE

Prudential Stainless & Alloys: Aluminum pipe and tube in odd-ball sizes

Watts-Mueller: Industrial computer-controlled pipe cutting machinery
TUBE & PIPE
Watts-Mueller: Industrial computer-controlled pipe cutting machinery
Flow International Corp.: Mach 500 waterjet system
WATERJET
Flow International Corp.: Mach 500 waterjet system
American Weldquip: Smoke Extraction Torches
WELDING
American Weldquip: Smoke Extraction Torches
John Tillman Co.: Tillman 1477 TrueFit glove
WELDING
John Tillman Co.: Tillman 1477 TrueFit glove
John Tillman Co.: Tillman 1457 Drivers glove
WELDING
John Tillman Co.: Tillman 1457 Drivers glove
T.J. Snow Company: Capacitor Discharge Resistance Welding
WELDING (RESISTANCE WELDING)

T.J. Snow Company: Capacitor Discharge Resistance Welding

T.J. Snow Company: Online resistance welding seminars
WELDING TRAINING

T.J. Snow Company: Online resistance welding seminars

To Enter VTS2:
The Virtual Trade Show, Go to
live February 1 – March 31
Planet connections illustration
STAMPING/PRESSES
BY LYNN STANLEY, SENIOR EDITOR
Refurbish hydraulic and electrical retrofit
A

ccording to a Tanzanian proverb, “the wind does not break the tree that bends.” It’s a concept the Beckwood Corp. understands. The hydraulic and servo-electric press builder has had to adapt to helping customers do business in the midst of a pandemic while finding new ways to service its machines and continue to educate the industry about trends affecting stampers.

Resilience
Press builder helps customers adapt to a new business landscape while supporting influx of electrical and hydraulic retrofits
Beckwood technicians are able to refurbish any press brand like the hydraulic and electrical retrofit shown above.
Resilience
Press builder helps customers adapt to a new business landscape while supporting influx of electrical and hydraulic retrofits
Beckwood technicians are able to refurbish any press brand like the hydraulic and electrical retrofit shown above.
A

ccording to a Tanzanian proverb, “the wind does not break the tree that bends.” It’s a concept the Beckwood Corp. understands. The hydraulic and servo-electric press builder has had to adapt to helping customers do business in the midst of a pandemic while finding new ways to service its machines and continue to educate the industry about trends affecting stampers.

“I remember when [the pandemic] first started,” says Josh Dixon, Beckwood’s director of sales and marketing. “We were not sure what the global impact on capital equipment would be, but we knew we needed to be ready to respond to the industry’s needs—whatever that would look like.
tube & pipe
By Gretchen Salois, senior editor
Above: Engineer operating the robot on the BLM GROUP LT-FREE.
Below: Heat shields produced on the BLM GROUP LT-FREE.
Steel Tube pipes
Double duty
Dual work chambers allow the machine to keep working during loading and offloading
A

t Sharpe Products, each day brings with it a wide range of tasks. “We never know what types of jobs we’re going to get from fabricators or other customers,” says Paul Krickeberg, president and CEO.

The industrial and commercial tube and pipe bending, laser tube cutting, and custom fabricator needs to be able to cut holes into tubing before and after the bending process. “No matter how many features you’re able to cut before bending, there are still parts where notching, coping or slottings must be done after the bend, whether due to location or complexity,” Krickeberg says.

Most recently, Sharpe purchased the LT-FREE 5-axis laser cutting system from BLM GROUP. The ability to process a wide range of parts is essential for the company. The LT-FREE’s dual work chambers and index tables allow users to load and offload parts while the machine is cutting, saving on production time. The part is manipulated by the robot, which makes it possible to cut geometries to specification on complex-shaped parts, such as the radius of a pre-bent tube or 3D hydroformed or stamped part.

Material Handling
By Gretchen Salois, Senior Editor

Combilift telescopic Straddle Carrier entering the Steel LLC building.

EASY MOVING
Side loading and off-loading capabilities speed up processes and eliminate bottlenecks
L

ess than 20 miles outside of Atlanta, a massive collection of trailer beds once canvassed six acres of land. Each trailer bed held wide flange (I-beams), channels and HSS tubing, ranging from 40 to 50 ft. long and weighing 15 to 600 lbs. per ft. Overhead cranes were the only way to maneuver the bulky steel pieces, and the rented trailers were a necessary expense.

Software Solutions
BY GRETCHEN SALOIS, SENIOR EDITOR
Crosstraining
Transition between different machines easily with minimal changes to user interface
Michael Linker and Damien Warren
CNC operator Michael Linker (left) and CNC programmer Damien Warren (right) review a set up sheet.
W

ith demand on the rise, Marley Engineered Products in Bennettsville, South Carolina, found it needed to run four punch machines in continuous shifts to keep up.

“We were in the process of replacing some 30-year-old punching equipment, and it made sense to look into updated software to link all our machines together,” says Guy Mulee, manufacturing engineering and maintenance manager.

While replacing equipment, Mulee and CNC programmer Damien Warren, noted that Trumpf equipment used Metamation software, a product compatible with other equipment brands. “We realized we could program our Trumpf Trumatic combination machine, TruBend press brake, and also our LVD Strippit punch,” Warren says. “It didn’t make sense to use another third-party software when Metamation is Trumpf software and would give us the ability to program some of our other punching and forming equipment.”

Sawing Technology
BY GRETCHEN SALOIS, SENIOR EDITOR
A Cosen customer’s test of 304 stainless steel being cut at opposing 6-degree angles.
304 stainless steel being cut at opposing 6-degree angles
A Cosen customer’s test of 304 stainless steel being cut at opposing 6-degree angles.
Direct access
Fabricator gains a competitive edge after investing in new equipment
A

diversified portfolio can cushion an investor from unexpected market booms and crashes. The same level-headed approach allows C4 Welding to continue serving customers despite a challenging 2020. “We try to maintain no more than 30 percent of our business in any one market,” says Henry “Bunky” Ewers, director of weld operations at the Sauk Rapids, Minnesota-based welding and manufacturing company. “In today’s industry, diversity in skill sets is king.”

Custom Fabricator
Learn more about this and other Custom Fabricators at www.ffjournal.net/customfabricator.
Drift
If you pause at the Olympus crossroad to North Lake between Dallas and Fort Worth along the 92-mile Belt Line Road in Texas, you will find DRIFT, the latest sculpture by artist Gerry Judah. The installation dazzles in the sun like the bleached bones of an ancient leviathan. It was cut, welded and ground from steel and originates from the green fields of England and the mountains of New Zealand. DRIFT is the latest in a series of sculptures exploring writhing and twisting forms assembled from 310 steel blocks varying in thickness from 60 mm to 140 mm. The steel blocks are carefully stacked, each positioned at a slightly different angle to the one beneath. The resulting 18.5 metric tons of steel wisps through the air. Located at the southern end of Tornado Alley, the 6.3-m-high, 13-m-long DRIFT is designed to withstand a wide range of temperatures, high winds and seismic activity. DRIFT was designed, engineered, fabricated and painted in the United Kingdom and shipped to the United States in three custom-built crates to be assembled on-site.
Photo/copy: Gerry Judah
Gerry Judha's sculpture, "Drift"
Drift
If you pause at the Olympus crossroad to North Lake between Dallas and Fort Worth along the 92-mile Belt Line Road in Texas, you will find DRIFT, the latest sculpture by artist Gerry Judah. The installation dazzles in the sun like the bleached bones of an ancient leviathan. It was cut, welded and ground from steel and originates from the green fields of England and the mountains of New Zealand. DRIFT is the latest in a series of sculptures exploring writhing and twisting forms assembled from 310 steel blocks varying in thickness from 60 mm to 140 mm. The steel blocks are carefully stacked, each positioned at a slightly different angle to the one beneath. The resulting 18.5 metric tons of steel wisps through the air. Located at the southern end of Tornado Alley, the 6.3-m-high, 13-m-long DRIFT is designed to withstand a wide range of temperatures, high winds and seismic activity. DRIFT was designed, engineered, fabricated and painted in the United Kingdom and shipped to the United States in three custom-built crates to be assembled on-site.
Learn more about this and other Custom Fabricators at www.ffjournal.net/customfabricator.
Photo/copy: Gerry Judah
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Michael D’Alexander

Editorial
Senior Editor

Lynn Stanley

Senior Editor

Gretchen Salois

Senior Contributing Editor

J. Neiland Pennington

Contributing Editor

Lauren Duensing

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FFJOURNAL® (ISSN 1551-1006) FEBRUARY 2021 (Vol. 18, No. 2) is a registered trademark of Trend Publishing Inc. FFJOURNAL® is published 11 times by Trend Publishing Inc., with its publishing office located at 123 W. Madison St., Suite 950, Chicago, Illinois 60602, 312/654-2300; fax 312/654-2323. Michael D’Alexander, President, Trend Publishing Inc. Copyright 2021 Trend Publishing Inc. All rights reserved under the United States, International and Pan-American Copyright Conventions. No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any means—mechanical, photocopying, electronic recording or otherwise—without the prior written permission of Trend Publishing Inc. Opinions expressed in articles are those of the authors and do not necessarily reflect those of Trend Publishing Inc. Published free of charge for those who qualify. It is mailed at no cost to these qualified readers in the U.S., Canada and U.S. possessions. Single copies $14. Paid subscriptions in the U.S., $120/year. Canada, $140/year. Foreign subscriptions, $175/year surface mail and $255/year air mail. For subscription information, go to www.ffjournal.net or call 312-654-2300. Periodicals postage paid at Chicago and additional mailing offices. Postmaster: Send address changes to FFJOURNAL® c/o Creative Data Services, Inc., 440 Quadrangle Drive Suite E, Bolingbrook, IL 60440. Printed in the USA.
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