Metal Fatigue
BENDING/FOLDING
DEBURRING/FINISHING
December 2021
December 2021
trend publishing metals group  Volume 18 Number 11
December 2021
trend publishing metals group  Volume 18 Number 11
FFJournal
Weakest Link
spotlight: supply chain
Can a broken supply chain and logistics network ultimately point service centers and manufacturers toward a stronger future?
features
Thinking Wide
laser technology
Fabricator embraces artificial intelligence-enabled fiber laser technology to push production boundaries
Lines of Expression
Heavy Hitter
bending/folding
Metal fabricator uses CNC-controlled horizontal bender to expand capacity and achieve perfect bends
deburring/finishing
Fabricator uses grinding technology to make deburring process safer and more efficient
Lines of Expression
bending/folding
Metal fabricator uses CNC-controlled horizontal bender to expand capacity and achieve perfect bends
Heavy Hitter
deburring/finishing
Fabricator uses grinding technology to make deburring process safer and more efficient
FFJournal.net
find even more metal fabricating & forming content online
octopus sculpture
/customfabricator
plasma laser
/plasma
man standing in beam of light
/airfiltration
Online
Features
ffjournal.net
/
customfabricator
The octopus sculpture “Aquarius” that envelops the Aquarium at the Boardwalk in Branson, Missouri, was fabricated using stainless steel and painted carbon steel
ffjournal.net
/
plasma
A middle-ground option sparks customer interest in agile cutting capabilities
ffjournal.net
/
airfiltration
Manufacturing employees thrive in clean facilities, boosting business
white at sign
metal armored vehicle part
Facebook
Australian Army trial proves metal armored vehicle parts can be 3D printed and certified in the field
Turbo Miata 4 in. intake
Instagram
Turbo Miata 4 in. intake
#welding #fabrication #tigwelding #metalfab #stainlesssteel
Photo: @_t_fab
woman welding
Twitter
Girls weld too!: ‘Non-Traditional Student’ in a welding program producing results
Learn more
@RogReview
Lynn Stanley headshot

From the Editor

lynn stanley, SENIOR EDITOR

Lessons Learned

C

harles Kettering said that “99 percent of success is built on failure.” The Loudonville, Ohio, engineer considered failure a close friend and an important teacher. Kettering’s “failures” led him to invent the electric self-starter for the automobile. He helped to develop the first cash register and was instrumental in developing quick-drying automobile paints and finishes, the variable-speed transmission and the refrigerant Freon.

As an Ohio native, I’m a little biased when it comes to the Buckeye state’s long history of individuals who pioneered technology that changed the way people lived. Not far from where I live, Orville and Wilbur Wright made history at Huffman Prairie when they achieved the first sustained flight. Thomas Edison, another Ohioan, invented the first vacuum bulb with metal filaments for practical lighting, the movie camera and the first alkaline storage battery. Granville Woods, self-taught, worked his way up in the rail industry and is credited with 35 patents for electrical and mechanical devices that made significant improvements to the railroad system. Neil Armstrong, born in Wapakoneta, Ohio, was the first man to walk on the moon.

Hot Sheet
a large crowd stands behind red tape with a Bystronic Inc. building in the background

Industry News

Bystronic’s subsidiary in the U.S. recently celebrated the opening of its new headquarters for the Americas region featuring a highly modern production plant and Experience Center.
STRONG STANCE
Technology leader in sheet metal processing opens new headquarters as part of growth plan
In October 2021, Bystronic Inc. opened its new headquarters for the Americas region. The 165,000 sq. ft. facility houses customer experience and manufacturing centers. The U.S. business operations hub was built in Hoffman Estates, Illinois, and will support sales, service, training, spare parts, new equipment assembly and refurbishing of used equipment. Bystronic employs more than 200 employees in the U.S. and recorded a notable increase this year.
Spotlight: Supply Chain
By Lynn Stanley, senior editor
chain being broken and shattered
Weakest Link
Can a broken supply chain and logistics network ultimately point service centers and manufacturers toward a stronger future?
I

n his 1948 speech to the House of Commons, British Prime Minister Winston Churchill said, “Those that fail to learn from history are doomed to repeat it.” More than 70 years later, the iconic phrase raises an important question for service centers and manufacturers impacted by supply chain shortages. The black swan event that stretched around the world has exposed the frailty of the system, leaving U.S. businesses scrambling to gain a foothold in a volatile economy. Chicago Tube & Iron Co. Chairman Dr. Donald McNeeley, Ken Kaufmann Jr., president of CEP Technologies Inc., and Scott Schrinner, head engineer for a large HVAC manufacturer, talk frankly about the pitfalls and some of the steps they have taken to navigate the day-to-day challenges.

Laser Technology
By Lynn Stanley, Senior Editor

MC Machinery’s Mitsubishi 10,000-watt GX-F Advanced artificial intelligence-enabled fiber laser uses less gas and energy while shouldering the work of four CO2 lasers

MC Machinery’s Mitsubishi 10,000-watt GX-F Advanced artificial intelligence-enabled fiber laser uses less gas and energy while shouldering the work of four CO2 lasers
MC Machinery’s Mitsubishi 10,000-watt GX-F Advanced artificial intelligence-enabled fiber laser uses less gas and energy while shouldering the work of four CO2 lasers.
Thinking wide
Fabricator embraces artificial intelligence-enabled fiber laser technology to push production boundaries
W

e are not a conventional fabrication shop,” says Cody Waggoner, president of Lasernut. “We do a lot of out-of-the box thinking.” The cutting specialist is a division of Industrial Process Equipment, a company started by Waggoner’s father, Jim, in 1984. IPE makes powder coating equipment and other machinery for customers across the globe.

Cody Waggoner credits his dad with his work ethic and his interest in metal fabrication. “I’ve ‘worked’ for the company ever since I was in diapers,” he laughs. “I went to work for IPE full-time as an 18-year-old high school graduate. Even though my dad owned the company, I still had to interview with the general manager. I did everything from sweep floors and clean bathrooms to learning CAD/CAM.”

BENDING / FOLDING
By Lynn Stanley, Senior Editor

John Woolworth, left, and Alex Nolan use Boschert’s Stierli 220-ton CNC horizontal bender.

two men working on bending metal
John Woolworth, left, and Alex Nolan use Boschert’s Stierli 220-ton CNC horizontal bender.
stacked benches
Lines of Expression
Metal fabricator uses CNC-controlled horizontal bender to expand capacity and achieve perfect bends
A

thing of beauty is a joy forever.” The familiar phrase was penned by John Keats in 1818 as the opening line to his poem “Endymion.” John Woolworth is also making things of beauty using stainless, aluminum, bronze, brass and steel. He established Pfunder Metalwerks in 2015 to design and fabricate custom products that range from lighting fixtures, table and bench legs to retail store display cases and structural parts. The company name is a nod to his family’s German heritage.

Woolworth’s eye for detail and his knack for combining function and quality with exquisite lines have boosted growth for his Sonoma, California-based business year over year. When a commercial property developer in Fairfield, California, commissioned Pfunder Metalwerks to contribute to the design/build of 14 tables and 28 benches for a new coffee shop’s interior and exterior spaces, Woolworth went shopping for a new CNC horizontal bender.

Deburring/Finishing

By Denis Weinfurther, Arku Inc.
EdgeBreaker 4000’s intuitive touch-screen interface
With the EdgeBreaker 4000’s intuitive touch-screen interface, operators can make adjustments or perform automatic calibration of the tools in no time.
Heavy hitter

Fabricator uses grinding technology to make deburring process safer and more efficient

W

hen the late Ted Corbin founded Metal Trades Inc. in 1962, he had one piece of welding equipment and a pickup truck. Since then, the family-owned company has grown exponentially. Metal Trades earned certification as a Master Ship Repair Contractor for the U.S. Army and has an Agreement for Boat Repair with the U.S. Navy. The company developed into a multi-skilled specialist in heavy custom steel fabrication for barge/commercial marine construction and ship repair.

Toolbox
The EM 210 MIG/Flux Cored welder product shot
WELDING
Small welders deliver professional-grade power
The EM 210 MIG/Flux Cored welder and EMP 210 MIG/Stick/TIG welder inverter-based power sources are small in size but deliver professional-grade power and performance for most auto/truck repair and restoration, light fabrication and construction and HVAC work. Both welders weigh just 29 lbs. and deliver up to 200 amps of MIG welding power. Both models use 115/230V primary power and can run off a generator with a 10 kVA output.
ESAB Welding and Cutting Products, Annapolis Junction, Maryland, 800/372-2123, esabna.com.
Custom Fabricator
Learn more about this and other Custom Fabricators at www.ffjournal.net/customfabricator.
TOGETHER

Together, created by artist Lorenzo Quinn, represents that timeless human emotional journey in a place on earth where time has become relative as a testimonial to living the moment. The sculpture is a made of 4 mm to 6 mm stainless steel wire with over 35,000 welding points. The connecting male and female hands weigh 600 kg and is part of Art D’Égypte’s fourth annual exhibition, Forever Is Now, at Cairo’s Pyramids of Giza. The first of its kind in 4,500 years, Forever Is Now is the first international art exhibition to take place at the Giza Pyramids and the surrounding Giza Plateau. “I chose to create this work for this site to honor the fact that society always works better and can surpass any obstacle when it works together,” Quinn said. “[The] sculpture outlines the human connection through time.”

Photo: Pixcelle Photography
Learn more about this and other Custom Fabricators at www.ffjournal.net/customfabricator.
TOGETHER

Together, created by artist Lorenzo Quinn, represents that timeless human emotional journey in a place on earth where time has become relative as a testimonial to living the moment. The sculpture is a made of 4 mm to 6 mm stainless steel wire with over 35,000 welding points. The connecting male and female hands weigh 600 kg and is part of Art D’Égypte’s fourth annual exhibition, Forever Is Now, at Cairo’s Pyramids of Giza. The first of its kind in 4,500 years, Forever Is Now is the first international art exhibition to take place at the Giza Pyramids and the surrounding Giza Plateau. “I chose to create this work for this site to honor the fact that society always works better and can surpass any obstacle when it works together,” Quinn said. “[The] sculpture outlines the human connection through time.”

Photo: Pixcelle Photography
FF Journal Logo
President/Publisher
Editor-in-Chief

Michael D’Alexander

Editorial
Senior Editor

Lynn Stanley

Senior Contributing Editor

J. Neiland Pennington

Contributing Editor

Lauren Duensing

Contributing Editor

Alan Richter

EDITORIAL OFFICES
Trend Publishing Inc.
123 W. Madison St., Suite 950, Chicago, IL 60602
312/654-2300, Fax: 312/654-2323
www.ffjournal.net
pRODUCTION & Design
VP Production

Carlotta Lacy

VP Creative

Matthew LaFleur

Digital
Digital Manager

Mark Koenig

CORPORATE
President/Publisher

Michael D’Alexander

Vice President

Jim D’Alexander

VP Finance

Wayne Krusen

Business Manager

Traci Fonville

Circulation

Bill D’Alexander

advertising sales territories
Michael D’Alexander, President/Publisher, Editor-in-Chief
312/654-2309, Fax: 312/654-2323
mdalexander@ffjournal.net
Alaska, Arizona, Arkansas, California, Colorado, Hawaii, Idaho, Montana, New Mexico, North Dakota, Oklahoma, Texas, Wyoming

Jim D’Alexander, Vice President
770/862-0815, Fax: 312/654-2323
jdalexander@ffjournal.net
Alabama, Florida, Georgia, Louisiana, Minnesota, Mississippi, W. New York, North Carolina, Pennsylvania, South Carolina, South Dakota, Tennessee

Bill D’Alexander, Principal/Sales Manager
203/438-4174, Fax: 203/438-4948
bdalexander@ffjournal.net
Connecticut, Delaware, Kentucky, Maine, Maryland, Massachusetts, Missouri, Nevada, New Hampshire, New Jersey, E. New York, Ohio, Oregon, Rhode Island, Utah, Vermont, Virginia, Washington, West Virginia; International

Bob D’Alexander, Principal/Sales Manager
616/916-4348, Fax: 616/942-0798
rdalexander@ffjournal.net
Illinois, Indiana, Iowa, Kansas, Michigan, Nebraska, Wisconsin

Valerie Treiber, National Sales Manager
203/894-5483
valerie@modernmetals.com

Traci Fonville, Classifieds, Logos and Reprints
312/654-2325, Fax: 312/654-2323
tfon@ffjournal.net

FFJOURNAL® (ISSN 1551-1006) December 2021 (Vol. 18, No. 11) is a registered trademark of Trend Publishing Inc. FFJOURNAL® is published 11 times by Trend Publishing Inc., with its publishing office located at 123 W. Madison St., Suite 950, Chicago, Illinois 60602, 312/654-2300; fax 312/654-2323. Michael D’Alexander, President, Trend Publishing Inc. Copyright 2020 Trend Publishing Inc. All rights reserved under the United States, International and Pan-American Copyright Conventions. No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any means—mechanical, photocopying, electronic recording or otherwise—without the prior written permission of Trend Publishing Inc. Opinions expressed in articles are those of the authors and do not necessarily reflect those of Trend Publishing Inc. Published free of charge for those who qualify. It is mailed at no cost to these qualified readers in the U.S., Canada and U.S. possessions. Single copies $14. Paid subscriptions in the U.S., $120/year. Canada, $140/year. Foreign subscriptions, $175/year surface mail and $255/year air mail. For subscription information, go to www.ffjournal.net or call 312-654-2300. Periodicals postage paid at Chicago and additional mailing offices. Postmaster: Send address changes to FFJOURNAL® c/o Creative Data Services, Inc., 440 Quadrangle Drive Suite E, Bolingbrook, IL 60440. Printed in the USA.
FFJournal logo
Thanks for reading our December 2021 issue!