Consumables
Metalworking Replacement Products & Tools
PRODUCT NEWS
PRODUCT NEWS
www.consumablesmagazine.net
www.consumablesmagazine.net
NOZZLES
Nozzles designed to reduce downtime
AccuLock S Series Consumables include additional diffuser and nozzle types and sizes, as well as new contact tip options. The offerings now feature a new slip-on diffuser, along with a copper 3/8-in. bore tapered nozzle. Two new diffusers that allow small AccuLock S Consumables to be installed easily, including thread-on and slip-on versions—plus compatible brass and copper nozzles with 5/8-in. and 1/2-in. bores and brass nozzles with 3/8-in. bores. A variety of tip recesses are available within the selection of nozzles.
Bernard, Beecher, Illinois, 855/644-9353, bernardwelds.com.
SAW BLADES
Blades triple cutting performance
““3X Power” bi-metal reciprocating saw blades feature teeth that cut more efficiently, enabling users to make up to three times the number of cuts than conventional blades, and are engineered for use on corded and cordless saws. The 3X Power blades are also highly resistant to breakage and feature a reinforced shank.
L.S. Starrett Co., Athol, Massachusetts, 978/249-3551, starrett.com.
WELDING
Nozzles designed to improve weld-quality
Now with the Monster #10, Arc-Zone offers six different TIG welding nozzles, sized from 5/8 in. (#10) – 1.5 in. (#24). Each is designed to improve weld-quality, lower gas consumption, and enhance the welder’s overall experience. Monster nozzles are made of durable, non-reactive ZTA ceramic with integrated diffusers. This proprietary combination delivers a coherent stream of shielding gas and allows for a longer tungsten stick-out, resulting in improved visibility and access to hard to reach joints. The nozzles are available as complete ready-to-weld kits or in replacement cup packs.
Arc-Zone.com, Carlsbad, California, 760/931-1500, arc-zone.com.
Now with the Monster #10, Arc-Zone offers six different TIG welding nozzles, sized from 5/8 in. (#10) – 1.5 in. (#24). Each is designed to improve weld-quality, lower gas consumption, and enhance the welder’s overall experience. Monster nozzles are made of durable, non-reactive ZTA ceramic with integrated diffusers. This proprietary combination delivers a coherent stream of shielding gas and allows for a longer tungsten stick-out, resulting in improved visibility and access to hard to reach joints. The nozzles are available as complete ready-to-weld kits or in replacement cup packs.
Arc-Zone.com, Carlsbad, California, 760/931-1500, arc-zone.com.
APPAREL
Comfort meets cut resistance
The 1457 is composed of Tillman’s bourbon cowhide split leather back, and top grain Cowhide palm. Kevlar lined, the 1457 achieves an ANSI A7 cut-resistance with ANSI level 5 puncture and level 4 abrasion ratings. The smooth top grain palm features a keystone thumb to provide workers with the most natural feel possible. The Tillman 1457 can be used for light-duty welding, among other applications.
John Tillman Co., Compton, California, 800/255-5480, jtillman.com.
ABRASIVES
Abrasives designed for difficult to finish materials
Cubic Boron Nitride (CBN) abrasive is available for difficult to finish materials like high nickel alloy steels. CBN combines the highest hardness with excellent toughness to provide the optimum surface finish in materials like Monel, Inconel, Incoloy, Hastelloy, Invar and Rene. Sizes from 4mm to 20mm are standard in three different mesh sizes.
Brush Research Manufacturing, Los Angeles, 323/261-2193, brushresearch.com.
DRILLS
Mag drill designed for tight spaces
The D1 Low Profile is an ultra-low pThe D1 Low Profile is an ultra-low profile mag drill. Standing only 7 in. high, it’s a perfect solution for applications in confined spaces, where typical mag drills are too large. A powerful motor and strong, electromagnetic base enable drilling holes up to 17/16 in. diameter to a depth of up to 13/16 in.
Steelmax Tools LLC, Centennial, Colorado, 303/690-9146, steelmax.com.
APPAREL
MIG glove delivers comfort
TThe Tillman 1357 was designed for greater dexterity and comfort. To help MIG welders have an enhanced sense of feel and execute precise welds, a seamless top grain cowhide forefinger was implemented to provide an excellent feel when operating a MIG gun or a plasma torch. Tillman included a flexible wing thumb to allow added movement for a greater grip on the gun or a torch. The 1357 provides the welder with an ANSI A7 cut resistance by implementing Kevlar interior lining. This provides enhanced cut resistance while maintaining dexterity and comfort. The Tillman 1357 is suited for MIG welding, torch work, plasma cutting and even light stick welding.
John Tillman Co., Compton, California, 800/255-5480, jtillman.com.
CLEANERS
Penetrating fluid acts swiftly
Eliminate the frustration of waiting time when working with corroded or frozen parts. Tap Magic Penetrating Fluid works fast to save shops time and money. This low-viscosity fluid delivers corrosion inhibitors into the tightest of crevices quickly, breaking the bonds of rust. Tap Magic Penetrating Fluid is low odor, anti-seize and has a high flash point.
Tap Magic, A Division of The Steco Corp., Little Rock, Arkansas, 501/375-5644, tapmagic.com.
ABRASIVES
Wheels provide cool, burr-free cutting
The CutFlex cutoff and grinding wheels are made with an aluminum oxide and ceramic blend that offers consistent performance at affordable prices. The wheels provide cool, burr-free cutting, aggressive stock removal and long life on all metals including stainless steel. They line is available in 2-in. to 6-in. diameters and thicknesses from 0.045 in. to 0.25 in.
Gemtex Abrasives, Toronto, 800/387-5100, gemtexabrasives.com.
ABRASIVES
Discs deliver consistent performance
New Tiger and Wolverine flap discs are made from ceramic alumina and zirconia alumina grains. The 6-in. Tiger X standard density, conical flap discs are designed to offer maximum performance and aggressive grinding on flat steel and stainless steel surfaces. For general-purpose applications, the 6-in. Wolverine standard density, conical style (Type 29) and Wolverine high density, flat style (Type 27) flap discs offer a fast cut rate and consistent performance.
Weiler Abrasives, Cresco, Pennsylvania, 800/835-9999, weilerabrasives.com.
MATERIAL HANDLING
Magnets easily remove swarf
Magnetic Retrieving Batons will remove fine metallic filings, turnings or shavings, known as swarf, that are created by cutting tools and machinery in wet or dry environments. The batons have a noncorrosive, stainless steel housing, and are constructed with neodymium magnets to maximize holding power.
Master Magnetics Inc., Castle Rock, Colorado, 800/525-3536, magnetsource.com.
MEASUREMENT
Gas analyzer measures carbon monoxide
The Monoxor XR hand-heldexhaust gas analyzer measures carbon monoxide in ambient air or directly from the exhaust pipe of forklifts, floor burnishers or other equipment burning propane, gasoline, diesel, or CNG. The Monoxor XR verifies worker safety and complies with OSHA air quality regulations. It can also be used for engine tuning and diagnostics, resulting in improved equipment efficiency and fuel savings. The Monoxor XR provides visual and audible alarming for instant alerting of personnel to dangerous CO levels.
Bacharach, New Kensington, Pennsylvania, 800/736-4666, mybacharach.com.
WELDING
Contact tips increase throughput and efficiency
AccuLock R Series Consumables virtually eliminate cross-threading issues and offers AccuLock HDP contact tips as an option within the series to extend tip life by 10 times or more in certain pulsed welding applications. The consumables help to reduce both downtime in robotic MIG welding applications. By increasing efficiency, AccuLock R Series Consumables help companies achieve annual cost reduction and throughput goals. They are suited to applications in the automotive, fabrication and manufacturing industries.
Tregaskiss, Windsor, Ontario, 877/737-2111, tregaskiss.com.
AIR FILTRATION
Filters reduce maintenance costs
HemiPleat replacement filter cartridges fit most leading dust collector brands and are guaranteed to last longer than standard filters. Due to their high efficiency and long filter life, HemiPleat replacement cartridges need to be changed out less frequently, saving operators time and reducing maintenance costs. HemiPleat filters use a patented pleating technology that exposes more filter media to the air stream to boost the performance of industrial dust collectors. HemiPleat media lowers the filter’s pressure drop and facilitates a better release of dust during pulse cleaning. This also results in using less compressed air and lowering the energy demand of the fan motor.
Camfil APC, Jonesboro, Arkansas, 800/479-6801, camfilapc.com.
SANDING BELTS
Sanding belts are versatile
CutFlex file belts are designed for weld removal and finishing applications involving hard to reach areas with limited access. The wide range of aluminum oxide, zirconia and ceramic narrow belts enables the end user to accomplish a broad number of applications on a wide variety of materials. Applications include light to medium weld removal, shaping, blending and contouring, surface preparation, deburring and finishing on all metals.
Gemtex, Toronto, 800/387-5100, gemtexabrasives.com.
FINISHING
Buffer wheels offer consistent finishes
Norton FAB wheels feature a patent-pending design that incorporates abrasive grains into the buffing wheel and consistently results in excellent single digit Ra values ranging from 1 to 5 Ra. The new Norton FAB wheels are tear resistant, waterproof and durable, providing significantly longer life than traditional cotton buffs. Wheels are available in outer diameters from 5 in. to 22 in., and in 12 or 16 ply.
Norton Saint-Gobain Abrasives Inc., Worcester, Massachusetts, 254/918-2313, nortonindustrial.com.
MATERIAL HANDLING
Safely lift heavy gas cylinders
The New Gas Grabber provides secure, no-slip holding for the safe lifting of gas cylinders by a single person, or two-person team lifting with comfort-grip handles. The 8-point cylinder contact and friction pads provide a safe, positive hold on the cylinder. Scissor-action handles automatically engage for secure lifting. Release the handles, and the Gas Grabber stays in position on the cylinder, ready for use. Heavy-duty steel construction ensures durability.
Strong Hand Tools, Santa Fe Springs, California, 800/989-5244, stronghandtools.com.
WELDING
Tri-Mix tungsten electrodes offer reliable arc-striking
Tri-Mix features three oxides scientifically balanced to promote migration and evaporation rates that result in extended tungsten life and many other improvements over 2% Thoriated tungsten. Benefits of using Tri-Mix tungsten electrodes include reliable arc-striking, low burn-off rate, highest quality of arc, 35 percent less power consumption and 40 percent prolonged service life.
Diamond Ground Products Inc., Newbury Park, California, 805/498-3837, diamondground.com.
SAW BLADES
Faster cutting of ferrous metals
Max Efficiency blades are engineered to deliver optimal cutting performance and more cuts per charge when used with a cordless saws. Recommended for cutting ferrous metal from 1/16 in. to 3/16 in. thick, the Max Efficiency metal cutting circular saw blades will deliver over 55 percent more cuts per charge, at a rate of over 65 percent higher speed, than standard blades. Concave-shaped carbide teeth and a thinner kerf allows the cut metal to be extracted out more efficiently. The tips help the blade cut smoother and straighter. When paired with cordless or corded tools, Max Efficiency blades provide longer run times and faster cutting.
Makita U.S.A. Inc., La Mirada, California, 714/522-8088, makitatools.com.
APPAREL
Flame-resistant welding garments provide comfort and functionality
Caiman has introduced a new line of flame-resistant welding garments. Made with soft 9-oz. fire-resistant cotton fabric, functional features set these clothes apart. The Caiman 3000 – 33-in. jacket features a stand-up collar and scratchless hook-n-loop closure for extended coverage and protection. Also, the underarm gussets provide added mobility and reach while the extended tail on the backside provides additional coverage. The jacket conbines comfort and function.
Caiman, La Mirada, California, 714/523-3532, caimangloves.com.
ABRASIVES
Wheels made for pipe welding
Velocity Pipeliner can withstand the pressures of pipe beveling, smoothing flame cut edges and root pass grinding in oil and gas applications. The premium grain and hard bond blend give Velocity long life and excellent wheel performance on stainless steel and high-tensile alloys. A ¼-in.-thick version, Velocity Grinding Wheel, is available for general fabrication applications such as heavy weld grinding, beveling hard steels, grinding casting parting lines, or removing weld deposits. The Velocity Grinding Wheel has maximum stock removal rate balanced with extended wheel life on stainless steel, structural steel and iron.
Rex-Cut Abrasives, Fall River, Massachusetts, 800/225-8182, rexcut.com.
WELDING
Container protects tungsten electrodes
The Arc Saber is a storage container designed to protect tungsten welding electrodes. Suited for a toolbox or worktable, the container holds up to 19 1/8-in. (3.2mm) tungsten electrodes. The container is made from high-impact polyethylene and HDPLA plus plastic and a 12.5 lbs. pull-rated neodymium magnet is located in the base.
Diamond Ground Products Inc., Newbury Park, California, 805/498-3837, diamondground.com.
MEASUREMENT EQUIPMENT
Videoscopes designed for on-site inspections
A new line of five industrial videoscopes features interchangeable video probes that allow for the use of different insertion tube lengths and diameters with one video unit. TVG-PRO Series videoscopes offer tungsten braid cables in combinations of three lengths of 59 in., 78 in. and 118 in., and three diameters of 0.11 in., 0.157 in. and 0.236 in. The modular videoscopes have either 180-degree or 360-degree articulation with only one video control handle using any of the easily-changed cables.
Titan Tool Supply Inc., Buffalo, New York, 716/873-9907, titantoolsupply.com.
WELDING
Solid wire minimizes porosity and spatter
OK AristoRod 38 Zn is a solid wire with a specially alloyed formula that minimizes porosity and spatter on galvanized steels. As a result, it significantly reduces or eliminates rejects and rework, delivering optimized results when welding the galvanized steel components used in transportation, white goods, agricultural tanks and troughs, HVAC systems and construction. OK AristoRod 38 Zn is available in diameters of 0.03, 0.04 and 0.045 in., in 33-lb. and 40-lb. spools and 550-lb. Marathon packs.
ESAB Welding & Cutting Products, Annapolis Junction, Maryland, 800-ESAB123, esab.com.
